Operation CHARM: Car repair manuals for everyone.

Installation





WINDOW / GLASS: QUARTER WINDOW GLASS: INSTALLATION

HINT
* Use the same procedure for the LH and RH sides.
* The procedure listed below is for the LH side.
* A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.
1. INSTALL QUARTER WINDOW ASSEMBLY LH





(a) Using a brush or sponge, apply primer M to the exposed part of the vehicle body.

NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

Text in Illustration





(b) Using a brush or sponge, apply Primer G to the contact surface of the glass.





Text in Illustration





Standard:





HINT
If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(c) Apply adhesive to the quarter window glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of a cartridge nozzle as shown in the illustration.





Text in Illustration





Standard:





HINT
After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame:





(2) Load a sealer gun with the cartridge.

(3) Apply adhesive to the quarter window glass as shown in the illustration.

(d) Install the quarter window glass to the vehicle body.





(1) Attach the 4 clips to install the quarter window assembly LH.

NOTICE:
Allow the primer to dry for 3 minutes or more.

(2) Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.

NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Check the clearance between the body and glass.
(3) Lightly press the front surface of the glass to ensure a close fit.





(4) Using a scraper, remove any excess or protruding adhesive.

HINT
Apply adhesive to any areas where the amount of adhesive is inadequate.

NOTICE:
Do not drive the vehicle within the time written in the table below.

Minimum Time:





Text in Illustration





2. CHECK FOR LEAK AND REPAIR

(a) Conduct a leak test after the adhesive has completely hardened.

(b) Seal any leaks with auto glass sealer.

3. INSTALL NO. 1 ROOF SIDE RAIL GARNISH LH





(a) Install a new clip A to the roof side rail garnish.

Text in Illustration





(b) Attach the 3 clips to install the roof side rail garnish.

4. INSTALL ROOF HEADLINING ASSEMBLY

(a) Install the roof headlining assembly Installation.