Reassembly

DRIVE SHAFT: FRONT DRIVE SHAFT ASSEMBLY: REASSEMBLY

1. INSTALL NO. 1 FRONT WHEEL BEARING DUST DEFLECTOR

(a) Using SST and a press, install a new No. 1 front wheel bearing dust deflector.

SST : 09309-36010

SST : 09502-12010

NOTICE:
* Dust deflector should be completely installed.
* Be careful not to damage the dust deflector.
2. INSTALL FRONT DRIVE SHAFT BEARING (for RH Side)

(a) Using SST and a steel plate, install a new front drive shaft bearing.

SST : 09710-30021

09710-03141

SST : 09527-10011

NOTICE:
Bearing should be completely installed.

(b) Using a snap ring expander, install a new drive shaft bearing snap ring.

3. INSTALL FRONT DRIVE SHAFT DUST COVER LH (for LH Side)

(a) Using steel plate and a press, install a new drive shaft dust cover.

NOTICE:
* Dust cover should be completely installed.
* Be careful not to damage the dust cover.
4. INSTALL FRONT DRIVE SHAFT LH HOLE SNAP RING (for LH Side)

(a) Install a new hole snap ring.

5. INSTALL OUTBOARD JOINT BOOT

HINT
Before installing the boots, wrap the spline of the drive shaft with vinyl tape to prevent the boots from being damaged.

(a) Hold the drive shaft lightly in a soft vise.

(b) Temporarily install a new outboard joint boot to the drive shaft with 2 new clamps.

(c) Coat the outboard joint and boot with grease.

Grease capacity:

105 to 125 g (3.7 to 4.4 oz.)

6. INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP

(a) Hold the drive shaft lightly in a soft vise.

(b) Install the 2 outboard joint boot clamps onto the boot.

(c) Place SST onto the outboard joint boot clamp.

(d) Tighten the SST so that the outboard joint boot clamp is pinched.

SST : 09521-24010

NOTICE:
Do not overtighten the SST.

(e) Using SST, measure the clearance of the outboard joint boot clamp.

SST : 09240-00020

Clearance:

1.2 to 4.0 mm (0.0472 to 0.1575 in.)

NOTICE:
If the measured value is greater than the specified value, retighten the clamp.

7. INSTALL NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP

(a) Place SST onto the No. 2 front axle outboard joint boot clamp.

(b) Tighten the SST so that the No. 2 front axle outboard joint boot clamp is pinched.

SST : 09521-24010

NOTICE:
Do not overtighten the SST.

(c) Using SST, measure the clearance of the No. 2 front axle outboard joint boot clamp.

SST : 09240-00020

Clearance:

1.2 to 4.0 mm (0.0472 to 0.1575 in.)

NOTICE:
If the measured value is greater than the specified value, retighten the clamp.

8. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY

(a) Temporarily install a new inboard joint boot with 2 new clamps to the drive shaft.

(b) Align the matchmarks and place the beveled side of the tripod joint axial spline toward the outboard joint shaft.

NOTICE:
* Do not tap the roller.
* Be sure to install the tripod joint assembly in the correct direction.
(d) Using a snap ring expander, install a new shaft snap ring.

(e) Coat the outboard joint and boot with grease.

Grease capacity:

145 to 165 g (5.1 to 5.8 oz.)

(f) Align the matchmarks and install the inboard joint assembly to the outboard joint shaft assembly.

9. INSTALL INBOARD JOINT BOOT

(a) Install the inboard joint boot to the inboard joint assembly.

10. INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP

(a) Using a screwdriver, install the inboard joint boot clamp as shown in the illustration.

11. INSTALL NO. 2 FRONT AXLE INBOARD JOINT BOOT CLAMP

(a) Using a screwdriver, install the No. 2 front axle inboard joint boot clamp as shown in the illustration.

12. INSPECT FRONT DRIVE SHAFT ASSEMBLY Front Drive Shaft Assembly