Operation CHARM: Car repair manuals for everyone.

Removal





BRAKE CONTROL: BRAKE ACTUATOR: REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

2. REMOVE FRONT WHEEL

3. DRAIN BRAKE FLUID

NOTICE:
If brake fluid leaks onto any painted surface, wash or remove it completely.

4. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

HINT
Refer to the instructions for Removal of the brake master cylinder sub-assembly Removal.

5. REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET

(a) Release the lock lever and disconnect the brake actuator connector.





(b) Using a union nut wrench, disconnect the 6 brake lines from the brake actuator assembly with bracket.





(c) Use tags or make a memo to identify the places to reconnect.





HINT
* *1: To Front Wheel Cylinder RH
* *2: To Front Wheel Cylinder LH
* *3: To Rear Wheel Cylinder RH
* *4: To Rear Wheel Cylinder LH
* *5: From 1st of master cylinder
* *6: From 2nd of master cylinder
(d) Remove the vacuum hose and clip from the check valve.





(e) Remove the No. 1 front brake line and No. 1 rear brake line from the clamp.

NOTICE:
Do not damage the brake lines and clamp.





(f) Remove the 2 bolts, nut and brake actuator assembly with bracket from the body.





(g) Remove the brake actuator assembly with bracket.





NOTICE:
Do not damage the brake lines.

6. REMOVE BRAKE ACTUATOR ASSEMBLY

(a) Remove the 3 bolts and brake actuator assembly.





7. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY

(a) Remove the 3 brake actuator bolt colors and 3 brake actuator bolt case cushions from the brake actuator bracket assembly.