Installation
3UR-FE ENGINE MECHANICAL: ENGINE ASSEMBLY: INSTALLATION
1. REMOVE ENGINE STAND
(a) Install 2 engine hangers with 2 bolts as shown in the illustration.
Part No.:
Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)
(b) Attach an engine sling device and hang the engine with a chain block.
(c) Remove the bolts and engine assembly from the engine stand.
2. INSTALL FRONT NO. 2 ENGINE MOUNTING BRACKET LH
(a) Install the engine mounting bracket LH with the bolt.
Torque : 32 Nm (326 kgf-cm, 24 ft-lbf)
3. INSTALL FRONT ENGINE MOUNTING INSULATOR RH
(a) Install the mounting insulator with the nut.
Torque : 72 Nm (734 kgf-cm, 53 ft-lbf)
4. INSTALL FRONT ENGINE MOUNTING INSULATOR LH
(a) Install the mounting insulator with the nut.
Torque : 72 Nm (734 kgf-cm, 53 ft-lbf)
5. INSTALL ENGINE ASSEMBLY
(a) Slowly lower the engine assembly into the engine compartment.
NOTICE:
Make sure that the engine is clear of all wiring and hoses.
(b) Attach the engine mounting insulators to the vehicle.
(c) Install the 4 engine mounting insulator bolts.
Torque : 79 Nm (806 kgf-cm, 58 ft-lbf)
(d) Remove the 2 bolts and 2 engine hangers.
6. INSTALL NO. 2 WATER BY-PASS PIPE
(a) Connect the hose and install the water by-pass pipe with the 2 bolts.
Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)
7. CONNECT OIL COOLER PIPE ASSEMBLY Installation
8. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY
(a) Using SST, hold the crankshaft.
SST : 09213-70011
SST : 09330-00021
(b) Install the crankshaft position sensor rotor, drive plate and rear drive plate spacer to the crankshaft.
(c) Install and uniformly tighten 10 new bolts in the sequence shown in the illustration.
Torque : 30 Nm (301 kgf-cm, 22 ft-lbf)
NOTICE:
* Do not reuse the flywheel installation bolts.
* Do not strike or damage the flywheel installation bolts. Be sure to handle them carefully.
(d) Mark the upside of each flywheel installation bolt with paint.
(e) Tighten the flywheel installation bolts 90° as shown in the illustration.
(f) Check that the painted marks are now at a 90° angle to the upside.
9. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR
(a) Install the rear engine mounting insulator to the transmission with the 4 bolts.
Torque : 59 Nm (602 kgf-cm, 44 ft-lbf)
(b) Install the engine mounting heat insulator with the 2 bolts.
Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)
10. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
(a) Install the automatic transmission Installation.
11. INSTALL STARTER ASSEMBLY Installation
12. INSTALL STARTER COVER Installation
13. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation
14. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR Installation
15. INSTALL NO. 1 MANIFOLD STAY Installation
16. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation
17. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR Installation
18. INSTALL NO. 2 MANIFOLD STAY Installation
19. INSTALL PROPELLER SHAFT HEAT INSULATOR Installation
20. INSTALL REAR PROPELLER SHAFT ASSEMBLY
(a) Install the rear propeller shaft Installation.
21. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(a) Install the front propeller shaft Installation.
22. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation
23. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY Installation
24. INSTALL CENTER EXHAUST PIPE ASSEMBLY Installation
25. INSTALL TAILPIPE ASSEMBLY Installation
26. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE Installation
27. INSTALL GENERATOR ASSEMBLY Installation
28. CONNECT VANE PUMP ASSEMBLY [1][2]Installation
29. CONNECT COOLER COMPRESSOR ASSEMBLY [1][2]Installation
30. CONNECT WIRE HARNESS AND HOSE
(a) Connect the 2 clamps and 2 connectors.
(b) Connect the 2 connectors and 2 clips to the engine room junction block.
(c) Install the engine wire with the nut. Then connect the 2 clips.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(d) Connect the 4 air injection control driver connectors.
(e) Install the ground wire to the air injection control bracket with the bolt.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(f) Install the ground wire to the body with the bolt.
Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)
(g) Connect the cable to the positive (+) battery terminal.
(h) Install the wire to the positive (+) battery cable with the nut.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
(i) Connect the 2 air injection system hoses.
(j) Install the ground wire with the bolt.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(k) Connect the 3 clamps and 2 air pump connectors.
(l) Install the connector bracket with the nut.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(m) Connect the clamp and 4 connectors to the connector holder block.
(n) Connect the ECM connector and clamp.
HINT
Refer to the following procedures to connect the ECM connector Installation.
(o) Connect the purge line hose.
31. CONNECT FUEL MAIN AND RETURN HOSE
(a) Connect the fuel main and return hoses Service Precautions.
(b) Install the fuel pipe clamp.
32. INSTALL WATER HOSE SUB-ASSEMBLY
33. INSTALL RADIATOR ASSEMBLY Installation
34. INSTALL FAN SHROUD Installation
35. INSTALL NO. 2 RADIATOR HOSE
36. INSTALL NO. 1 RADIATOR HOSE
37. INSTALL AIR CLEANER ASSEMBLY
(a) Install the air cleaner with the 3 bolts.
Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)
38. INSTALL AIR CLEANER HOSE ASSEMBLY Installation
39. INSTALL HOOD SUB-ASSEMBLY
(a) Install the hood with the 4 bolts.
Torque : 13 Nm (133 kgf-cm, 10 ft-lbf)
(b) Connect the 2 hood supports with the 2 hood support bolts.
Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)
CAUTION:
Install the hood support while supporting the hood by hand.
NOTICE:
Check that the hood support is engaged in the ball joint and that it cannot be pulled out.
40. ADJUST HOOD SUB-ASSEMBLY Adjustments
41. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
42. INSTALL HOOD TO COWL TOP SEAL Installation
43. INSTALL FRONT FENDER MAIN SEAL LH Installation
44. INSTALL FRONT FENDER MAIN SEAL RH Installation
45. INSTALL FRONT WIPER ARM LH Installation
46. INSTALL FRONT WIPER ARM RH Installation
47. INSTALL RADIATOR SIDE DEFLECTOR RH (w/o Air Cooled Transmission Oil Cooler) Installation
48. INSTALL RADIATOR SIDE DEFLECTOR LH Installation
49. INSTALL RADIATOR GRILLE Installation
50. INSTALL FRONT FENDER APRON SEAL REAR RH Installation
51. INSTALL FRONT FENDER APRON SEAL FRONT RH Installation
52. INSTALL FRONT FENDER APRON SEAL REAR LH Installation
53. INSTALL FRONT FENDER APRON SEAL FRONT LH Installation
54. INSTALL OIL PAN PROTECTOR ASSEMBLY Installation
55. INSTALL NO. 2 ENGINE UNDER COVER Installation
56. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY Installation
57. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH Installation
58. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH Installation
59. ADD ENGINE OIL Replacement
60. ADD ENGINE COOLANT Service and Repair
61. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
62. INSPECT FOR OIL LEAK Replacement
63. INSPECT FOR COOLANT LEAK Testing and Inspection
64. INSPECT FOR EXHAUST GAS LEAK
65. INSPECT FOR FUEL LEAK Installation
66. INSPECT SHIFT LEVER POSITION On-Vehicle Inspection
67. INSPECT IGNITION TIMING Engine
68. INSPECT ENGINE IDLE SPEED Engine
69. INSPECT CO/HC Engine
70. INSPECT ENGINE OIL LEVEL Testing and Inspection
71. INSPECT ENGINE COOLANT LEVEL Testing and Inspection
72. INSTALL V-BANK COVER SUB-ASSEMBLY
(a) Attach the 2 V-bank cover hooks to the bracket. Then align the 3 V-bank cover grommets with the 3 pins, and press down on the V-bank cover to attach the pins.
73. INSTALL UPPER RADIATOR SUPPORT SEAL Installation
74. INSTALL ENGINE ROOM SIDE COVER RH Installation
75. INSTALL ENGINE ROOM SIDE COVER LH Installation