Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Front Brake





BRAKE: FRONT BRAKE: INSPECTION

1. CHECK BRAKE CYLINDER AND PISTON

(a) Check the cylinder bore and piston for rust or scoring.

If necessary, replace the cylinder and piston.

2. CHECK PAD LINING THICKNESS

(a) Using a ruler, measure the pad lining thickness.





Standard thickness:

11.0 mm (0.433 in.)

Minimum thickness:

1.0 mm (0.0394 in.)

(a) If the pad lining thickness is less than the minimum, replace the pad.

3. CHECK FRONT DISC BRAKE PAD SUPPORT PLATE

(a) Check the 4 plates.

(1) Make sure that the plates have sufficient rebound and are free from deformation, cracks, wear, rust and dirt.

If necessary, replace the plates.

4. CHECK DISC THICKNESS

(a) Using a micrometer, measure the disc thickness.

Standard thickness:

32.0 mm (1.26 in.)

Minimum thickness:

30.0 mm (1.18 in.)

(a) If the disc thickness is less than the minimum, replace the disc.