Reassembly

BRAKE: REAR BRAKE: REASSEMBLY

1. INSTALL REAR DISC

(a) Aligning the matchmarks, install the rear disc.





NOTICE:
When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.

2. ADJUST PARKING BRAKE SHOE CLEARANCE

Reassembly

HINT
Hold the rear disc with hub nuts by the parking brake pedal (or lever) before adjusting the parking brake shoe clearance.

3. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

(a) Install the parking brake shoe adjusting hole plug.

4. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

(a) Temporarily install the rear disc brake bleeder plug to the rear disc brake cylinder assembly.

5. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

(a) Install the rear disc brake bleeder plug cap to the rear disc brake bleeder plug.

6. INSTALL PISTON SEAL

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.





(b) Install the piston seal to the rear disc brake cylinder assembly.

7. INSTALL REAR DISC BRAKE PISTON

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.





(b) Install the cylinder boot to the rear disc brake piston.

(c) Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake piston, and install it to the rear disc brake cylinder assembly.

NOTICE:
Do not install the rear disc brake piston forcibly in the rear disc brake cylinder assembly.

8. INSTALL CYLINDER BOOT

(a) Install the cylinder boot to the rear disc brake cylinder assembly.





NOTICE:
* Install the boot securely onto the grooves of the cylinder and the piston.
* Do not damage the cylinder boot.

(b) Using a screwdriver, install the brake cylinder boot set ring.

HINT
Tape the screwdriver tip before using.

9. INSTALL REAR DISC BRAKE BUSHING DUST BOOT

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.





HINT
Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

(b) Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.





10. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSHING

(a) Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake cylinder slide pin (lower).





(b) Install a new rear disc brake cylinder slide bushing to the rear disc brake cylinder slide pin (lower).

11. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN

(a) Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the rear disc brake cylinder slide pins (upper and lower).





(b) Install the 2 rear disc brake cylinder slide pins (upper and lower) to the rear brake cylinder mounting.





12. INSTALL REAR DISC BRAKE CYLINDER MOUNTING

(a) Install the rear disc brake cylinder mounting with the 2 bolts.





Torque : 62 Nm (632 kgf-cm, 46 ft-lbf)

13. INSTALL NO. 1 REAR DISC BRAKE PAD SUPPORT PLATE

(a) Install the No. 1 rear disc brake pad support plate to the rear disc brake cylinder mounting.

14. INSTALL NO. 2 REAR DISC BRAKE PAD SUPPORT PLATE

(a) Install the No. 2 rear disc brake pad support plate to the rear disc brake cylinder mounting.

15. INSTALL REAR ANTI-SQUEAL SHIM

(a) Apply disc brake grease to the inside of the 2 rear anti-squeal shims and install them and the 2 pad wear indicators to each of the 2 brake pads.





NOTICE:
* When replacing worn pads, the rear anti-squeal shims must be replaced together with the pads.
* Apply disc brake grease to the area that contacts the rear anti-squeal shim.
* Disc brake grease can come out slightly from the area where the rear anti-squeal shim is installed.
* Make sure that disc brake grease is not applied onto the lining surface.

(b) Install the 2 rear anti-squeal shims and the pad wear indicators to each of the 2 rear brake pads.

NOTICE:
Install the pad wear indicator and rear anti-squeal shim in the correct positions and directions.





16. INSTALL REAR BRAKE PAD

(a) Install the 2 rear brake pads with rear anti-squeal shims to the rear disc brake cylinder mounting.