Disassembly

HEATING / AIR CONDITIONING: FRONT AIR CONDITIONING UNIT: DISASSEMBLY

1. REMOVE BLOWER ASSEMBLY

(a) Remove the screw.





(b) Disconnect the connector and detach the clamp.

(c) Detach the 2 claws and remove the blower assembly.

2. REMOVE DEFROSTER NOZZLE ASSEMBLY

(a) Detach the 6 claws and remove the defroster nozzle assembly.





3. REMOVE ASPIRATOR HOSE

(a) Detach the 2 claws and remove the aspirator hose.





4. REMOVE DRAIN COOLER HOSE

(a) Remove the drain cooler hose.





5. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Remove the 2 screws and 2 radiator brackets.





(b) Remove the heater radiator unit sub-assembly.

6. REMOVE AIR CONDITIONING HARNESS

(a) Disconnect the connectors.





(b) Detach the clamps and remove the harness.

7. REMOVE AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

(a) Remove the packing.





(b) Remove the butyl tape.





(c) Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and the air conditioning tube and accessory assembly.





8. REMOVE COOLER EXPANSION VALVE

(a) Remove the 2 O-rings from the air conditioning tube and accessory assembly.

(b) Remove the expansion valve.





9. REMOVE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

(a) Remove the 4 screws and No. 1 air conditioning radiator damper servo sub-assembly.





10. REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

(a) Remove the 3 screws and No. 2 air conditioning radiator damper servo sub-assembly.





11. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

(a) Remove the 6 screws.





(b) Detach the 4 claws and remove the unit case.

(c) Remove the evaporator.





(d) Remove the 2 O-rings from the evaporator.

12. REMOVE NO. 1 COOLER THERMISTOR

(a) Remove the No. 1 cooler thermistor.