Operation CHARM: Car repair manuals for everyone.

Removal

Fig. 8 Compressor support & clamp assembly:





1. Remove clutch assembly.
2. Drain oil from compressor through manifold openings.
3. Install tool T81P-19623-D or equivalent on compressor to retain cylinder assembly and rear head in position, Fig. 8. Then clamp tool in a vise.

Fig. 9 Compressor shaft key removal:





4. Remove key from compressor shaft with tool T81P-19623-E or equivalent, Fig. 9.
5. Remove six through bolts from compressor and remove front head. Valve plate assembly, inlet reed, shaft seal and cylinder gasket will come off with head.
6. Lift inlet reed valve from head assembly.

Fig. 10 Valve plate removal:





7. Remove front valve plate assembly and gasket from front head with tool T81P-19623-B or equivalent, Fig. 10.
8. Remove gasket from valve plate assembly, being careful not to damage valve plate surface.
9. Remove dowel pin(s) from front head.
10. Remove shaft seal assembly and belt seal from head.

Fig. 11 Shaft seal seat assembly removal:





11. Place head on a piece of clean corrugated cardboard and remove seal seat assembly using tool T81-19623-OH or equivalent, Fig. 11.
12. Clean front head, valve plate assembly and inlet reed with clean solvent.