Operation CHARM: Car repair manuals for everyone.

Distributor: Service and Repair

Distributor (Typical) - Exploded View:







REMOVAL

1. Disconnect distributor wiring harness connector, then mark position of No. 1 wire tower on distributor base for future reference.
2. Loosen distributor cap hold-down screws and lift cap straight off distributor to prevent damage to rotor blade and spring, then position aside with wires attached.
3. Remove rotor, then distributor hold-down bolt and clamp and distributor assembly.


INSTALLATION

1. Align No. 1 piston at Top Dead Center (TDC) of compression stroke.
2. Align locating boss on rotor with hole on armature, then fully seat rotor on distributor shaft.
3. Rotate distributor shaft so blade on rotor is pointing toward mark on distributor base.
4. While installing distributor assembly, continue rotating rotor slightly so that leading edge of vane is centered in vane switch stator assembly.
5. Rotate distributor in block to align leading edge and vane switch stator assembly and verify rotor is pointing at No. 1 mark on distributor base.
6. If vane and vane switch stator cannot be aligned by rotating distributor in block, pull distributor out of block enough to disengage distributor gear and rotate shaft to engage a different gear tooth. Repeat Steps 2 through 5 as necessary to achieve correct alignment.
7. Install hold-down bolt and clamp, do not tighten at this time.
8. Install distributor cap and torque hold-down screws to 18-23 in. lb. (2.0-2.6 N-m), then connect distributor wiring harness.
9. Check ignition timing and adjust if necessary, then torque distributor hold-down bolts to 17-25 ft. lb. (23-34 N-m).