Operation CHARM: Car repair manuals for everyone.

Vehicles With Side Air Bags

Special Tool(s):






SPECIAL TOOL(S)

REMOVAL

WARNING:
- ALWAYS WEAR SAFETY GLASSES WHEN REPAIRING A SUPPLEMENTAL RESTRAINT SYSTEM (SRS) VEHICLE AND WHEN HANDLING AN AIRBAG MODULE. THIS WILL REDUCE THE RISK OF INJURY IN THE EVENT OF AN ACCIDENTAL DEPLOYMENT.
- AFTER DEPLOYMENT, THE AIR BAG SURFACE CAN CONTAIN DEPOSITS OF SODIUM HYDROXIDE, A PRODUCT OF THE GAS GENERANT COMBUSTION THAT IS IRRITATING TO THE SKIN. WASH YOUR HANDS WITH SOAP AND WATER AFTERWARDS.
- NEVER PROBE THE CONNECTORS ON THE AIR BAG MODULE. DOING SO CAN RESULT IN AIR BAG DEPLOYMENT, WHICH CAN RESULT IN PERSONAL INJURY.


1. Prepare the vehicle for lumbar motor removal
1 Disconnect the battery ground cable and wait at least one minute.

WARNING: TO AVOID ACCIDENTAL DEPLOYMENT AND POSSIBLE PERSONAL INJURY, THE BACKUP POWER SUPPLY MUST BE DEPLETED BEFORE REPAIRING OR REPLACING ANY FRONT OR SIDE AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) COMPONENTS AND BEFORE SERVICING, REPLACING, ADJUSTING OR STRIKING COMPONENTS NEAR THE FRONT OR SIDE AIR BAG SENSORS, SUCH AS DOORS, INSTRUMENT PANEL, CONSOLE, DOOR LATCHES, STRIKERS, SEATS AND HOOD LATCHES.

PLEASE REFER TO THE APPROPRIATE COMPONENT OR SYSTEM TO DETERMINE LOCATION OF THE FRONT AIR BAG SENSORS.

THE SIDE AIR BAG SENSORS ARE LOCATED AT OR NEAR THE BASE OF THE B-PILLAR.

TO DEPLETE THE BACKUP POWER SUPPLY ENERGY, DISCONNECT THE BATTERY GROUND CABLE AND WAIT AT LEAST ONE MINUTE. BE SURE TO DISCONNECT AUXILIARY BATTERIES AND POWER SUPPLIES (IF EQUIPPED).


2 Deactivate the Supplemental Restraint System (SRS).

WARNING: TO REDUCE THE RISK OF SERIOUS PERSONAL INJURY, READ AND FOLLOW ALL WARNINGS, CAUTIONS, NOTES AND INSTRUCTIONS IN THE SUPPLEMENTAL RESTRAINT SYSTEM DEACTIVATION/REACTIVATION PROCEDURE.

3 Remove the affected seat.

WARNING: TO REDUCE THE RISK OF SERIOUS PERSONAL INJURY, READ AND FOLLOW ALL WARNINGS, CAUTIONS, NOTES, AND INSTRUCTIONS IN THE REMOVAL AND INSTALLATION PROCEDURE.







2. Remove the seat backrest cover panel.
1 Remove the screw.
2 Carefully fold the seat backrest cover panel to release the tension on the upper J-hooks.
3 Release the upper J-hooks.
4 Release the lower tabs.

CAUTION: When removing the seat backrest trim panel, be careful not to damage the J-hooks. If the J-hooks are damaged, install a new seat backrest trim panel.

NOTE: Front seat backrest trim covers installed on seats with side air bags cannot be repaired. New front seat backrest trim covers must be installed. Cleaning is permissible.







3. Release the J-clips.
4. Disconnect the electrical connector at the wiring harness.







5. Remove and discard the rivets. Remove the lumbar motor.
6. Release the lumbar assembly from the bottom of the seat backrest frame.







7. Remove the lumbar assembly.

INSTALLATION

WARNING: TO REDUCE THE RISK OF SERIOUS PERSONAL INJURY, READ AND FOLLOW ALL WARNINGS, CAUTIONS, NOTES, AND INSTRUCTIONS IN THE SEAT REMOVAL AND INSTALLATION PROCEDURE.







1. Install the lumbar assembly.







2. Install the lumbar motor and new rivets.
3. Attach the J-clips.







4. Install the backrest trim panel cover.
5. Restore the vehicle to operating condition.
1 Install the affected seat.

WARNING: TO REDUCE THE RISK OF SERIOUS PERSONAL INJURY, READ AND FOLLOW ALL WARNINGS, CAUTIONS, NOTES, AND INSTRUCTIONS IN THE SEAT REMOVAL AND INSTALLATION PROCEDURE.

2 Reactivate the supplemental restraint system (SRS).

WARNING: TO REDUCE THE RISK OF SERIOUS PERSONAL INJURY, READ AND FOLLOW ALL WARNINGS, CAUTIONS, NOTES AND INSTRUCTIONS IN THE SUPPLEMENTAL RESTRAINT SYSTEM DEACTIVATION/REACTIVATION PROCEDURE.

3 With all the restraint system diagnostic tools removed, prove out the supplemental restraint system (SRS).

WARNING: THE RESTRAINT SYSTEM DIAGNOSTIC TOOL IS FOR RESTRAINT SYSTEM SERVICE ONLY. REMOVE FROM THE VEHICLE PRIOR TO ROAD USE. FAILURE TO REMOVE COULD RESULT IN INJURY AND POSSIBLE VIOLATION OF VEHICLE SAFETY STANDARDS.

4 Check the restraint system for correct operation.