Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the logical successor to CHARM, I recommend you try it!

Link: lemon-manuals.la

System Specifications

Cylinder Head
The cylinder head must not have depressions deeper than 0.0254 mm (0.001 in) across a 38.1 mm (1.5 in) square area, or scratches longer than 0.0254 mm (0.001 in).

Cylinder Head Bolts

CAUTION: The cylinder head bolts must be discarded and new bolts installed. They are a tighten-to-yield design and cannot be reused. Failure to follow these instructions may result in engine damage.





First pass 40 Nm (30 lb-ft).
Second pass Tighten an additional 90°
Final pass Tighten an additional 90°

Intake Manifold Bolts





First pass 2 Nm (18 lb-in).
Final pass 10 Nm (89 lb-in).

Camshaft Bearing Cap Bolts 10 Nm (89 lb-in).





Camshaft Phaser and Sprocket Bolts
First pass 40 Nm (30 lb-ft).
Final pass Tighten an additional 90°

Exhaust Manifold Studs 12 Nm (9 lb-ft).
Discard the studs.

Exhaust Manifold Nuts 25 Nm (18 lb-ft).
Discard the nuts.