Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the logical successor to CHARM, I recommend you try it!

Link: lemon-manuals.la

Body Repairs




Specifications






General Specifications - Welding Specifications






Weld Nugget Chart






Descriptions of Ford Steel Families






Ford Recommended Steel Repairability Matrix





a Cold repairs can be performed if damage excludes kinks. May section only if approved procedure in diagnostic/repair information.

b MIG braze allowed for non-structural applications only.

c Dual phase steels DP 700, DP 780 and DP 980 must be replaced at factory joints, no sectioning unless approved procedure in diagnostic/repair information.

d For DP 980, use MIG plug welding only, no stitch welding.

e Boron components must be replaced at factory joints, no sectioning allowed.