Operation CHARM: Car repair manuals for everyone.

Manual Transmission Shift Control Housing Assembly

MANUAL TRANSMISSION SHIFT CONTROL HOUSING ASSEMBLY

1. Check the contact surface of the (A) shift fork and (B) synchronizer sleeve for wear or damage.





2. Install the gear selector interlock sleeve.
^ Position the gear selector interlock sleeve.
^ Install the bolts.





Note:
^ Improper installation of the interlock pins will prevent activation of the backup lamp switch.

3. Install the interlock pins into their original shift rails.
4. Position the (B) detent ball and spring, the (C) shift gate, the (D) shift fork and spring and install the (A) first/second shift rail.





5. Position the (B) detent ball and spring, the (C) shift gate, the (D) shift fork and spring and install the (A) third/fourth shift rail.





6. Position the (B) fifth/reverse shift control, the (C) de-tent ball and spring and the (D) shift gate and install the (A) fifth/reverse shift rail.





7. Install the three rubber service bore plugs.
8. Install the new shift gate spring pins.
^ Leave 1.5 mm (0.006 in) of the pin showing above the shift gate.
9. Install the new shift fork spring pins.
^ Leave 1-2 mm (0.04-0.08 in) of the pin showing above the shift fork.





10. Install the backup lamp switch.
^ Install the backup lamp switch pin.
^ Install the backup lamp switch.

Tightening torque
30 Nm (3.1 kgf-cm, 22 lb-ft)

11. Install the lower gearshift lever.
^ Position the gearshift lever.
^ Position the dust cover.
^ Install the bolts.

Tightening torque
9 Nm (80 in-lb)