Operation CHARM: Car repair manuals for everyone.

Installation of Wire Harness




2. Installation of Wire Harness (with & without Turbo)

A. Under Dashboard

1) Install the control unit from the kit to lower left side of the E.C.U. (Emission Control Unit).

2) Connect the single couplers (Black & Blue) from the wire harness of the kit.

3) Connect the wire harness to the control unit.

4) Connect the 2 ends of the wire harness of the E.C.U. at DEM-01.

5) Install the ground wire with bolt (# 10) and tighten it.

6) Fasten the wire harness with bands.

7) Pass the 3 ends of the wire harness through the rubber seal in the firewall.



B. In Engine Compartment

1) Connect the black coupler to the solenoid valve which was installed in step 1.

2) Disconnect the coupler from the No. 1 main relay and install 2 ends of the wire harness between the main relay and its coupler.

3) Fasten the wire harness with bands.
NOTE:
Apply a sealing agent fully around the rubber seal. Otherwise, water or gas fumes may seep into the passenger compartment.

3. Adjust the idle speed to the upper limit of specification according to the Workshop Manual.

4. Verify that no negative pressure is applied to the pressure regulator for 15 seconds after starting the engine.

5. Attachment of Vacuum Hose Label (for California specifications only)

A) Clean the present vacuum hose label.

B) Attach the new label on the cleaned part.

Vacuum Hose Label for Non-Turbo: GJY1 69 036
Vacuum Hose Label for Turbo: GJY2 69 036