Installation

INSTALLATION
1. Install the transmission in the vehicle referring to Installation Note. (Refer to below.)
2. Install the starter motor.
3 On 4x4 models, install the transfer case.
5. Connect the park/neutral position and back-up light switches.
6. On 3.OL and 4.OL engines, install the exhaust system.
7. Connect the hydraulic clutch line and bleed the clutch system. Service and Repair
8. Install the speedometer cable.
9. Add the specified amount and type of transmission oil. Specifications
10. Remove the safety stands and lower the vehicle.
11. Connect the negative battery cable.
12. Install the gear shift lever, referring to Installation Note. (Refer to below.)
13. Test drive the vehicle and check the transmission operation.
14. Make sure that the machined mating surfaces and the locating dowels are free of burrs, dirt, and paint.
15. Install the transmission on Transmission Jack 007-0008, or equivalent.
16. Position the transmission in the vehicle and align the primary shaft splines with the clutch disc.
17. Install the transmission bolts and flatwashers.
Tightening torque: 38-51 N.m {3.9-5.1 kgf.m, 28-37 ft.lbf}
18. Install the crossmember, insulator and damper.
Tightening torque:
3.OL: 65-85 N.m {6.6-8.5 kgf.m, 48-62 ft.lbf}
2.3L, 4.OL: 88-115 N.m {9.O-11.5 kgf.m, 65-84 ft.lbf}
GEAR SHIFT LEVER
1. Install the gear shift lever bolt.
Tightening torque: 27-40 N.m {2.8-4.1 kgf.m, 20-30 ft.lbf}
2. Install the shift lever boot and install the screws.