Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve Position Sensor: Testing and Inspection

OUTPUT VOLTAGE INSPECTION

EGR Function Sensor Check:






1. Connect SST (or equivalent) to PCME.
2. Connect vacuum pump to EGR valve.
3. Turn ignition ON (engine OFF) and measure voltage as shown on image chart.
4. If not correct, check wiring harness from sensor to PCME.

RESISTANCE

EGR Function Sensor Resistance:






1. Unplug sensor connector. Disconnect vacuum hose and connect vacuum pump.
2. Measure resistance between terminals with vacuum applied, as shown on image chart:

EGR Function Sensor Resistance Chart:






3. If not as specified, replace EGR control valve assembly.