Alternator: Service and Repair

1. Disconnect the battery ground cable.
2. Remove the drive belt.




3. Disconnect the generator electrical connections.
1. Disconnect the generator electrical connectors.
2. Remove the generator B+ cable nut and washer assembly.
3. Disconnect the generator B+ cable.




4. Remove the generator
1. Remove the bolts.
2. Remove the generator.

5. Install in reverse order of removal.

GENERATOR BRUSH AND TERMINAL HOLDER REMOVAL/INSTALLATION




1. Remove the generator.
2. Remove the (A) generator brush and terminal holder and the (B) voltage regulator assembly.
1. Remove the screws.
2. Remove the (A) generator brush and terminal holder and the (B) voltage regulator assembly.

3. Separate the (A) generator brush and terminal holder from the (B) voltage regulator.
1. Remove the screw cap.
2. Remove the generator brush and terminal holder screws.




3. Separate the (A) generator brush and terminal holder from the (B) voltage regulator.

4. Install the brush and terminal holder on the voltage regulator.
1. Position the brush and terminal holder on the voltage regulator.
2. Install the generator brush and terminal holder screws.

CAUTION:
- Make sure screw cap is installed over the proper screw to prevent accidental shorting of the battery positive connection.

3. Install the screw cap.

5. Install the generator brush and terminal holder and the voltage regulator assembly.
1. Depress the brushes and insert a wire to hold brushes during installation.
2. Install the generator brush and terminal holder and the voltage regulator assembly.
3. Install the voltage regulator screws.
^ Remove the wire.

6. Install the generator.

VOLTAGE REGULATOR REMOVAL/INSTALLATION
1. Remove the generator.
2. Remove the (A) generator brush and terminal holder and the (B) voltage regulator assembly.
1. Remove the screws.




2. Remove the (A) generator brush and terminal holder and (B) voltage regulator assembly.

3. Install the generator brush and terminal holder and the voltage regulator assembly.
1. Depress the brushes and insert a wire to hold brushes during installation.
2. Install the generator brush and terminal holder and the voltage regulator assembly.
3. Install the screws and remove the wire.

4. Install the generator.

GENERATOR PULLEY REMOVAL/INSTALLATION
1. Disconnect the battery ground cable.
2. Remove the generator.




3. Remove the (A) nut and the (B) generator pulley.
4. Install in reverse order of removal.