Operation CHARM: Car repair manuals for everyone.

Attachment II - Inspection and Repair Procedures

A. VEHICLE INSPECTION PROCEDURE

1. Verify that the vehicle is within the following ranges:

^ 2001 MPV vehicles equipped with cruise control (ACC) built between April 1, 2001 and November 15, 2001 VIN Range: JM3LW28**10197856 - JM3LW28**10214775





^ 2000-2001 MPV vehicles equipped with cruise control (ACC) built between March 31, 1999 and March 31, 2001 that have had their cruise control repaired and possibly had a defective cable installed during that repair. VIN Range: JM3LW28**Y0100036 - JM3LW28**10198685

- If the vehicle is within either of the above ranges, proceed to step 2.

- If the vehicle is not within the above ranges, return the vehicle to the customer or inventory.





2. Perform a Warranty Vehicle Inquiry using your eMDCS System and inspect vehicle for an Authorized Modification Label Recall 2004F attached to the vehicle's hood. Refer to eMDCS System - Warranty Vehicle Inquiry Results table.

NOTE:
Be sure to verify RECALL number as the vehicle may have multiple Recall labels.

B. INSPECTION PROCEDURE





1. Identify the type of Cruise Control Actuator Cable installed on the vehicle by comparing the shape of Cable Type "A" and Cable Type "B" shown.

NOTE:
A "Good" actuator cable has a larger outer diameter and a molded rib.





2. Use the "Cruise Control Actuator Cable Inspection Results" table shown to determine if any action is required.

C. REPAIR PROCEDURE

ACTUATOR CABLE REMOVAL





1. Squeeze the hooks of the grommet and remove the actuator cable from its bracket. Unhook the cable from the actuator.





2. Remove the end fitting of the actuator cable from the arm of the throttle.





3. Squeeze the hooks of the grommet, and remove it from the cable bracket.





4. Remove the actuator cable clip from the body.

5. Remove the actuator cable and discard.

ACTUATOR CABLE INSTALLATION





1. Press the grommet into the cable bracket ensuring the grommet is secure/tight in the bracket.





2. Insert the cable end fitting to the arm of the throttle.





3. Press the actuator cable clip (attached to the cable) into the body.





4. Pass the actuator cable end fitting through the bracket and attach to the actuator.

5. Press the grommet into the actuator bracket ensuring the rubber boot is installed into the actuator.





6. Adjust the free play by pushing or pulling the actuator cable directly behind the spring two (2) times.





7. Turn the ratchet ring in the direction shown by the arrow to lock it.





8. Slide the lock lever in the direction shown by the arrow to lock the adjuster.

9. Road test the vehicle and confirm the cruise control operates normally.

D. AUTHORIZED MODIFICATION LABEL INSTALLATION

Complete an "Authorized Modification Label" with the Recall number written on the sticker and affix it to the vehicle's hood. Refer back to the illustration under "A. VEHICLE INSPECTION PROCEDURE".