18. Control Valve Body (Assembly)

CONTROL VALVE BODY (ASSEMBLY)
Preparation





SST

Assembly
1. Verify that all parts are clean and free of dust and other small particles.
2. Apply ATF to all O-rings and gaskets.








3. Assemble as shown in the figure, referring to Assembly Procedure.








Rubber Ball, Oil Strainer Installation Positions





Bolt Installation Positions And External Parts Locations

Assembly Procedure





1. Install the oil strainers and rubber balls into the main control valve body.





2. Install the oil strainer and rubber ball into the rear control valve body.





3. Set the new main/rear front gasket, rear separator plate, and new main/rear rear gasket on the rear control valve body. Refer to the figure to distinguish the two gaskets.
4. Set the rear control valve body onto the main control valve body.





5. Install and hand-tighten the bolts shown in the figure on the left. Each type of bolt has a different letter on its head. Match the bolt letter with the letter stamped next to its installation hole on the valve body.





6. Install the oil strainer and rubber balls into the main control valve body.





7. Install the oil strainer and rubber balls into the premain control valve body.





8. Install the jet orifices and nuts to the main separator plate.

Tightening torque 1.7 - 2.2 Nm (17 - 23 kgf-cm, 15 - 19 inch lbs.)





9. Set a new premain/main rear gasket, main separator plate, and new premain/main front gasket on the premain control valve body. Refer to the figure to distinguish the two gaskets.
10. Set the premain control valve body onto the main control valve body.





11. Install and hand-tighten the bolts indicated by the arrows. Each type of bolt has a different letter on its head. Match the bolt letter with the letter stamped next to its installation hole on the valve body.





12. Install the rubber ball into the premain control valve body.





13. Install the rubber ball into the front control valve body.





14. Set anew front/premain rear gasket, premain separator plate, and new front/premain front gasket on the front control valve body. Refer to the figure to distinguish the two gaskets.
15. Set the front control valve body onto the premain control valve body.





16. Install and hand-tighten the bolts indicated by the arrows. Each type of bolt has a different letter on its head. Match the bolt letter with the letter stamped next to its installation hole on the valve body.





17. Install four control valve body bolts as shown for alignment.
18. Tighten the mounting bolts.
(1) Tighten the front control body.

Tightening torque 6.5 - 7.8 Nm (66 - 80 kgf-cm, 58 - 69 inch lbs.)

(2) Tighten the rear control valve body.

Tightening torque 6.5 - 7.8 Nm (66 - 80 kgf-cm, 58 - 69 inch lbs.)

19. Apply ATF to new O-rings and install them onto the solenoid valves.
20. Install the solenoid valves.

Tightening torque 6.5 - 7.8 Nm (66 - 80 kgf-cm, 58 - 69 inch lbs.)

21. Apply ATF to new O-rings and install them onto the oil pipe.
22. Install the oil pipe.

Tightening torque 6.5 - 7.8 Nm (66 - 80 kgf-cm, 58 - 69 inch lbs.)

23. Install the oil baffle.

Tightening torque 6.5 - 7.8 Nm (66 - 80 kgf-cm, 58 - 69 inch lbs.)





24. Install the transaxle fluid temperature sensor by using the SST.

Tightening torque 7.9 - 10.7 Nm (80 - 110 kgf-cm, 70 - 95 inch lbs.)