Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

General Specifications

Transmission 5-speed
Clutch control Hydraulic
Clutch pedal type Suspended
Flywheel maximum runout 0.2 mm
Clutch disc lining depth 0.3 mm minimum
Clutch disc runout 0.7 mm maximum
Tension spring adjustment 14.0 mm maximum
System adjustment - clutch Automatic
Clutch fluid SAE J1703, FMUSS116 DOT-3
Output shaft maximum runout 0.05 mm
Shift fork to sychchronizer sleeve 0.8 mm
Sychronizer blocking ring to gear 1.5 mm
Third/Fourth clutch hub end play 0.00 - 0.05 mm
Reverse idler gear end play 0.1 - 0.2 mm
Fifth/Reverse hub end play 0.00 - 0.05 mm
Countershaft reverse gear end play 0.25 - 0.35 mm