Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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System Specifications

Clutch Pressure Plate








Pressure plate diaphragm spring fingers-
Maximum depth 0.5 mm (0.020 in)
Maximum clearance 0.5 (0.020)
Clutch pedal disengagement height 59 mm (0.23 in)
Clutch pedal free play 506 - 15.0 mm (0.22 - 0.59 in)
Clutch pedal height 212 - 217 mm (8.35 - 8.54 in)

Clutch Disc





Clutch disc
Clutch disc inner diameter 150 mm (5,91 in)
Clutch disc outer diameter 225 mm (8.86 in)
Maximum runout 0.700 mm (0.027 in)
Set load 4.900 N (1.102 lb)
Clutch disc lining thickness
Discard thickness from outer face to rivet head 0.3 mm (0.012 in)
Flywheel side 3.5 mm (0.138 in)
Pressure plate side 3.5 mm (0.138 in)
Flywheel runout
Maximum runout 0.2 mm (0.008)