Compressor Fitting HVAC: Service and Repair
MANIFOLD AND TUBE ASSEMBLYRemoval and Installation
1. Remove the nuts from the A/C manifold and tube mounting bracket.
CAUTION: Plug all ports to prevent contamination from dirt or moisture.
2. Disconnect the A/C manifold and tube from the suction accumulator. Refer to SPRING LOCK COUPLING.
3. Remove the front bumper cover. Refer to FRONT BUMPER COVER.
CAUTION: Plug all ports to prevent contamination from dirt or moisture.
4. Remove the nut and disconnect the A/C manifold and tube to A/C condenser core air conditioning line (peanut) fitting.
5. Position aside the speed control actuator assembly.
1. Disconnect the electrical connector.
2. Disconnect the electrical harness pin-type retainers.
3. Remove the nuts.
6. Raise and support the vehicle. Refer to LIFTING.
7. Remove the RH splash shield.
8. If equipped, disconnect the engine block heater electrical connector.
9. Disconnect the A/C clutch field coil electrical connector.
CAUTION: Plug all ports to prevent contamination from dirt or moisture.
NOTE: Vehicles with 2.0L Zetec engine shown, vehicles with 3.0L (4V) engine similar.
10. Remove the A/C manifold and tube assembly bolt.
11. Remove the A/C manifold and tube assembly through the bottom of the vehicle.
12. To install, reverse the removal procedure.
- Lubricate the O-ring seals with PAG Compressor Oil.
- Apply Pipe Sealant with Teflon(R) to the threads of the A/C manifold retaining bolt.