Fuel Pump: Service and Repair

FUEL PUMP MODULE

Removal and Installation

WARNING: Do not smoke or carry an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.

1. Relieve the fuel pressure. For additional information, refer to FUEL SYSTEM PRESSURE RELEASE - 2.0L ZETEC or FUEL SYSTEM PRESSURE RELEASE - 3.0L DURATEC (4V).
2. Disconnect the battery ground cable. For additional information, refer to BATTERY DISCONNECT.
3. Lift the LH rear seat cushion.




NOTE: It is necessary to lift the access cover on the floor scuff plate to access one of the pin-type retainers.


4. Position the carpet aside.




5. Remove the screws and the fuel pump module access cover.




6. Disconnect the electrical connectors.
7. Disconnect the fuel and vapor lines from the fuel tank. For additional information, refer to VAPOR TUBE FITTINGS.

WARNING: The fuel tank may be pressurized. Remove the fuel tank filler cap slowly. If a hissing sound is heard, wait until the condition stops before removing the fuel tank filler cap. If these precautions are not followed, fuel may spray and cause personal injury.




8. Remove the gas cap.




9. Using the special tool, remove the fuel pump module.

NOTE: Install a new fuel pump mounting gasket.

10. To install, reverse the removal procedure.
1. Start the engine and visually inspect for leaks.