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Connecting Rod Inspection

CONNECTING ROD INSPECTION

Caution:
^ The piston and connecting rod cannot be disassembled.
^ When replacing the piston, piston pin, piston ring and connecting rod, replace them together as a single unit.


1. Install the connecting rod cap.





2. Measure the connecting rod large end side clearance. If it exceeds the specification, replace the piston, piston pin, piston ring and connecting rod as a single unit.
Connecting rod side clearance (Standard) 0.14-0.36 mm (0.0056-0141 In)
Connecting rod side clearance (Maximum) 0.435 mm (0.0172 In)
3. Remove the connecting rod cap.
4. Position plastigage atop the journals in the axial direction.
5. Install the connecting rod bearing and connecting rod cap.
6. Remove the connecting rod cap.





7. Measure the connecting rod oil clearance.
^ If it exceeds the specification, replace the connecting rod bearing or grind the crank pin and use oversize bearings so that the specified clearance is obtained.
Connecting rod bearing oil clearance (Standard) 0.026-0.052 mm (0.0011-0.0020 In)
Connecting rod bearing oil clearance (Maximum) 0.1 mm (0.0039 in)
Connecting rod bearing size [LF]
STD: 1.498-1.504 mm (0.0589--0.0592 In)
OSO.25: 1.623-1.629 mm (0.0639-0.0641 In)
Connecting rod bearing size [L3]
STD: 1.496-1.502 mm (0.0589-0.0591 in)
OSO.25: 1.621-1.627 mm (0.0639-0.0641 in)