Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Transmission and Drivetrain
- Relays and Modules - Windows and Glass
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Air Flow Meter/Sensor
- Brake Pressure Switch
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Steering and Suspension
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Timing Component Alignment Marks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Service Intervals
- Severe Service Defined
- Routine Service
- Normal Service
- 5000 MI or 8000 KM
- 10000 MI or 16000 KM
- 15000 MI or 24000 KM
- 20000 MI or 32000 KM
- 25000 MI or 40000 KM
- 30000 MI or 48000 KM
- 35000 MI or 56000 KM
- 40000 MI or 64000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 55000 MI or 88000 KM
- 60000 MI or 96000 KM
- 65000 MI or 104000 KM
- 70000 MI or 112000 KM
- 75000 MI or 120000 KM
- 80000 MI or 128000 KM
- 85000 MI or 136000 KM
- 90000 MI or 144000 KM
- 95000 MI or 152000 KM
- 100000 MI or 160000 KM
- 105000 MI or 168000 KM
- 110000 MI or 176000 KM
- 115000 MI or 184000 KM
- 120000 MI or 192000 KM
- 125000 MI or 200000 KM
- 130000 MI or 208000 KM
- 135000 MI or 216000 KM
- 140000 MI or 224000 KM
- 145000 MI or 232000 KM
- 150000 MI or 240000 KM
- Severe Service
- 3000 MI or 4800 KM
- 5000 MI or 8000 KM
- 6000 MI or 9600 KM
- 9000 MI or 14400 KM
- 10000 MI or 16000 KM
- 12000 MI or 19200 KM
- 15000 MI or 24000 KM
- 18000 MI or 28800 KM
- 20000 MI or 32000 KM
- 21000 MI or 33600 KM
- 24000 MI or 38400 KM
- 25000 MI or 40000 KM
- 27000 MI or 43200 KM
- 30000 MI or 48000 KM
- 33000 MI or 52800 KM
- 35000 MI or 56000 KM
- 36000 MI or 57600 KM
- 39000 MI or 62400 KM
- 40000 MI or 64000 KM
- 42000 MI or 67200 KM
- 45000 MI or 72000 KM
- 48000 MI or 76800 KM
- 50000 MI or 80000 KM
- 51000 MI or 81600 KM
- 54000 MI or 86400 KM
- 55000 MI or 88000 KM
- 57000 MI or 91200 KM
- 60000 MI or 96000 KM
- 63000 MI or 100800 KM
- 65000 MI or 104000 KM
- 66000 MI or 105600 KM
- 69000 MI or 110400 KM
- 70000 MI or 112000 KM
- 72000 MI or 115200 KM
- 75000 MI or 120000 KM
- 78000 MI or 124800 KM
- 80000 MI or 128000 KM
- 81000 MI or 129600 KM
- 84000 MI or 134400 KM
- 85000 MI or 136000 KM
- 87000 MI or 139200 KM
- 90000 MI or 144000 KM
- 93000 MI or 148800 KM
- 95000 MI or 152000 KM
- 96000 MI or 153600 KM
- 99000 MI or 158400 KM
- 100000 MI or 160000 KM
- 102000 MI or 163200 KM
- 105000 MI or 168000 KM
- 108000 MI or 172800 KM
- 110000 MI or 176000 KM
- 111000 MI or 177600 KM
- 114000 MI or 182400 KM
- 115000 MI or 184000 KM
- 117000 MI or 187200 KM
- 120000 MI or 192000 KM
- 123000 MI or 196800 KM
- 125000 MI or 200000 KM
- 126000 MI or 201600 KM
- 129000 MI or 206400 KM
- 130000 MI or 208000 KM
- 132000 MI or 211200 KM
- 135000 MI or 216000 KM
- 138000 MI or 220800 KM
- 140000 MI or 224000 KM
- 141000 MI or 225600 KM
- 144000 MI or 230400 KM
- 145000 MI or 232000 KM
- 147000 MI or 235200 KM
- 150000 MI or 240000 KM
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Intake Manifold
- Lamps and Indicators - Engine
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
Service Precautions
Description and Operation
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
- Compression Test
- Compression Test - Interpreting Compression Readings
- Compression Test - Results
- Cylinder Leakage Detection
- Engine Inspection
- Engine Oil Leaks
- Engine Oil Leaks - Fluorescent Oil Additive Method
- Intake Manifold Vacuum Test
- Intake Manifold Vacuum Test - Interpreting Vacuum Gauge Readings
- Oil Consumption
- Oil Leak and Valve Stem Seal Test
- Oil Pressure Test
- Valve Train Analysis
Service and Repair
- Procedures
- Overhaul
- Foreword
- Vehicle Identification Numbers (VIN)(Chassis Number)
- Mechanical
- Engine Overhaul Service Warning
- Engine Disassembly / Assembly
- Cylinder Head Disassembly / Assembly
- Piston and Connecting Rod Disassembly / Assembly
- Sprocket Inspection
- Cylinder Head Inspection
- Valve Inspection
- Valve Guide Inspection / Repair
- Valve Seat Inspection
- Valve Spring Inspection
- Spark Plug Hole Thread Repair
- Camshaft Inspection
- Roller Follower Inspection
- Tappet Inspection
- Cylinder Block Inspection / Repair
- Piston Inspection
- Connecting Rod Inspection
- Crankshaft Inspection
- Bearing Inspection
- Technical Data
- Service Tools
Specifications
- Cylinder Head and Valve Specifications
- Camshaft Specifications
- Cylinder Block Specifications
- Engine
- Cylinder Head Assembly
- Engine Specifications
- General Engine Specifications
- General Specifications
- Intake Manifold
- Camshaft Bearing
- Crankshaft Main Bearing
- Connecting Rod Bolt/Nut
- Crankshaft Pulley
- Flex Plate
- Flywheel
- Oil Pump
- Exhaust Manifold
- Torque Specifications
- Lubrication
- Water Pump
- Cooling System
- Technical Data
- Tightening Torque and Sequence
- Technical Data 4.0L
Technical Service Bulletins
Tools and Equipment
- Cooling System
- Coolant
- Coolant Line/Hose
- Coolant Reservoir
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Fan Shroud
- Heater Control Valve
- Heater Core
- Heater Hose
- Radiator
- Radiator Cap
- Sensors and Switches - Cooling System
- Thermostat
- Water Pump
Testing and Inspection
Specifications
Technical Service Bulletins
- Exhaust System
Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Air Flow Meter/Sensor
- Brake Pressure Switch
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Brake Signal
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Data Link Connector
- Engine Control Module
- Engine Temperature Sensor
- Fuel Tank Pressure Sensor
- Idle Speed/Throttle Actuator - Electronic
- Information Bus
- Knock Sensor
- Main Relay (Computer/Fuel System)
- Malfunction Indicator Lamp
- Oil Pressure Sensor
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Air Flow Meter/Sensor
- Brake Pressure Switch
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- Symptom Troubleshooting Chart - Engine Driveability
- Symptom Charts
- 1. Starting Concerns
- 2. Hard Start/Long Crank/Erratic Start/Erratic Crank
- 3. Cranks Normally But Will Not Start
- 4. Unique Idle Concern
- 5. Fast Idle
- 6. Low Idle/Stalls During Deceleration
- 7. Engine Stalls/Quits
- 7. Engine Runs Rough
- 7. Misses
- 7. Buck/Jerk
- 7. Hesitation/Stumble
- 7. Acceleration Surges
- 7. Rolling Idle
- 8. Backfires
- 9. Lack/Loss of Power
- 10. Knocking/Pinging
- 11. Poor Fuel Economy
- 12. Emissions Compliance
- 13. MIL/TCIL Always ON
- 13. MIL/TCIL Never ON
- 14. Automatic Transmission Shift Concerns
- 15. Instrumentation
- 16. Exhaust System Concerns
- 17. Fuel Odor In Engine Compartment
- 18. Engine Noise
- 19. A/C Does Not Work
- 20. A/C Always on and A/C Compressor Runs Continuously
- 21. A/C Does Not Cut-Off Under Wide Open Throttle Conditions
- 22. Exterior Lighting Systems
- 23. Exhaust Sulphur Smell
- 24. All Supported on Board System Readiness Tests Not Completed
- 25. Fuel Pump Always Runs
- Pinpoint Tests
- General Test Index
- Test 1: Vehicle Reference Voltage (VREF)
- Test 2: Tachometer Output (CTO) Failure
- Test 3: Malfunction Indicator Lamp (MIL)
- Test 4: Intermittent
- Test 5: Fuel Delivery System
- Test 6: Positive Crankcase Ventilation (PCV) System
- Test 7: PCM Power Relay
- Test 8: Crankshaft Position (CKP) Sensor
- Test 9: Fuel Pump Inspection
- Test 10: Fuel Line Pressure/Fuel Pressure Hold Inspection
- Test 11: Fuel Injector Inspection
- Test 12: No Start
- Test 13: Ignition Scope Pinpoint Test
- Mode 6 Data
- Monitors, Trips, Drive Cycles and Readiness Codes
- Engine OBD II Monitors
- Overview
- Catalyst Efficiency Monitor - Federal Test Procedure
- Comprehensive Component Monitor
- Evaporative Emission (EVAP) Vapor Management Flow System Monitor
- Evaporative Emission (EVAP) Running Loss System Monitor
- On-Board Refueling Vapor Recovery (ORVR) Evaporative Emission (EVAP) System
- Exhaust Gas Recirculation (EGR) System Monitor
- Fuel System Monitor
- Heated Oxygen Sensor (HO2S) Monitor
- Misfire Detection Monitor
- Malfunction Indicator Lamp (MIL)
- Drive Cycle Recommendations
- Description of OBD II Drive Cycle
- Vehicle Preparation
- OBD II Drive Cycle
- Monitor Repair Verification Drive Cycles
- Comprehensive Component Monitor Repair Verification Drive Cycle
- EGR Monitor Repair Verification Drive Cycle
- HO2S Monitor Repair Verification Drive Cycle
- Fuel or Misfire Monitor Repair Verification Drive Cycle
- EVAP Running Loss System Repair Verification Drive Cycle
- Catalyst Monitor Repair Verification Drive Cycle
- Engine OBD II Monitors
Diagrams
Technical Service Bulletins
- Emission Control Systems
- Catalytic Converter
- Evaporative Emissions System
- Exhaust Gas Recirculation
- Positive Crankcase Ventilation
- Sensors and Switches - Emission Control Systems
Testing and Inspection
Diagrams
Technical Service Bulletins
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Accelerator Pedal
- Air Cleaner Housing
- Air Flow Meter/Sensor
- Fuel
- Fuel Filter
- Fuel Injector
- Fuel Line Coupler
- Fuel Pressure Pulsation Damper
- Fuel Pump
- Fuel Rail
- Fuel Return Line
- Fuel Tank
- Fuel Tank Unit
- Idle Speed/Throttle Actuator - Electronic
- Inertia Fuel Shutoff Switch
- Main Relay (Computer/Fuel System)
- Relays and Modules - Fuel Delivery and Air Induction
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Body
- Throttle Cable/Linkage
- Throttle Position Sensor
Service Precautions
Testing and Inspection
Locations
Diagrams
Specifications
Technical Service Bulletins
- Ignition System
- Firing Order
- Ignition Timing
- Camshaft Position Sensor
- Ignition Coil Pack
- Crankshaft Position Sensor
- Ignition Cable
- Ignition Coil
- Knock Sensor
- Sensors and Switches - Ignition System
- Spark Plug
Diagrams
Specifications
Technical Service Bulletins
- Transmission Control Systems
- PROM - Programmable Read Only Memory
Description and Operation
Diagrams
Technical Service Bulletins
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Band Apply Servo
- Extension Housing
- Fluid - A/T
- Fluid Filter - A/T
- Fluid Line/Hose
- Fluid Pan
- Park Gear
- Pressure Regulating Solenoid
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Interlock
- Shift Interlock Solenoid
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Automatic Transmission External Controls Diagnosis
- Pinpoint Tests
- Automatic Transmission External Controls Pinpoint Test 1: Shift Interlock System Does Not Release / Lock Properly
- Automatic Transmission External Controls Pinpoint Test 2: Shift Control Is Out of Proper Gear Relationship
- Automatic Transmission External Controls Pinpoint Test 3: the Transmission Control Switch (Over-Drive OD, on/Off) Is Not Operat
- Automatic Transmission External Controls Pinpoint Test 4: Transmission Control Indicator Lamp (TCIL) (Over-Drive OD, on/Off) Do
- Automatic Transmission External Controls Pinpoint Test 5: Transmission Control Indicator Lamp (TCIL) Stays Illuminated
Diagrams
- Shift Solenoid
- Shifter A/T
- Shift Linkage
- Torque Converter Clutch Solenoid
- Transmission Cooler
- Transmission Mode Switch
- Transmission Mount
- Transmission Position Sensor/Switch
- Transmission Pressure Test Port
- Transmission Speed Sensor
- Valve Body
Service Precautions
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- Automatic Transmission External Controls Diagnosis
- Diagnosis By Symptom
- Pinpoint Tests
- Pinpoint Test 1: Engagement Concerns: No Forward Only
- Pinpoint Test 2: Engagement Concerns: No Reverse Only
- Pinpoint Test 3: Engagement Concerns: Harsh Reverse Only
- Pinpoint Test 4: Engagement Concerns: Harsh Forward Only
- Pinpoint Test 5: Engagement Concerns: Delay/Soft Reverse
- Pinpoint Test 6: Engagement Concerns: Delayed/Soft Forward
- Pinpoint Test 7: Engagement Concerns: No Forward and No Reverse
- Pinpoint Test 8: Engagement Concerns: No Forward In D Position and No Reverse
- Pinpoint Test 9: Engagement Concerns: Harsh Forward and Reverse
- Pinpoint Test 10: Engagement Concerns: No Forward Only
- Pinpoint Test 11: Shift Concerns: Some or All Shifts Missing
- Pinpoint Test 12: Shift Concerns: Timing Early / Late (Some / All)
- Pinpoint Test 13: Shift Concerns: Timing Erratic / Hunting (Some / All)
- Pinpoint Test 14: Shift Concerns: Feel Soft / Slipping (Some / All)
- Pinpoint Test 15: Shift Concerns: Feel Harsh (Some / All)
- Pinpoint Test 16: Shift Concerns: No 1ST Gear In Drive, Engages In High Gear
- Pinpoint Test 17: Shift Concerns: No First Gear In Manual 1ST Position
- Pinpoint Test 18: Shift Concerns: No Manual 3RD Gear In 2ND Position
- Pinpoint Test 19: Shift Concerns: No 1-2 Shift (Automatic)
- Pinpoint Test 20: Shift Concerns: No 2-3 Shift (Automatic)
- Pinpoint Test 21: Shift Concerns: No 3-4 Shift (Automatic)
- Pinpoint Test 22: Shift Concerns: Soft / Slipping 1-2 Only (Automatic)
- Pinpoint Test 23: Shift Concerns: Soft / Slipping 2-3 Only (Automatic)
- Pinpoint Test 24: Shift Concerns: Soft / Slipping 3-4 Only (Automatic)
- Pinpoint Test 25: Shift Concerns: Soft / Slipping 4-3 Downshifts
- Pinpoint Test 26: Shift Concerns: Harsh 1-2 Only (Automatic)
- Pinpoint Test 27: Shift Concerns: Harsh 2-3
- Pinpoint Test 28: Shift Concerns: Harsh 3-4 Shift Only (Automatic)
- Pinpoint Test 29: Shift Concerns: Harsh 4-3 Only (Automatic)
- Pinpoint Test 30: Shift Concerns: Harsh 3-2 Only (Automatic)
- Pinpoint Test 31: Torque Converter Clutch Operation Concerns: No Clutch Apply
- Pinpoint Test 32: Torque Converter Operation Concerns: Clutch Always Applies / Stalls Vehicle
- Pinpoint Test 33: Torque Converter Clutch Concerns: Cycling / Shudder / Chatter
- Automatic Transmission Pinpoint Test 34: Other Concerns: Shift Lever Efforts High
- Automatic Transmission Pinpoint Test 35: Other Concerns: External Leaks
- Automatic Transmission Pinpoint Test 36: Other Concerns: Poor Vehicle Performance
- Automatic Transmission Pinpoint Test 37: Other Concerns: Poor Vehicle Performance / Wrong Gear Ratio In D, 2ND and 1ST Position
- Automatic Transmission Pinpoint Test 38: Other Concerns: Noise / Vibration Forward or Reverse
- Automatic Transmission Pinpoint Test 39: Other Concerns: Engine Will Not Crank
- Automatic Transmission Pinpoint Test 40: Other Concerns: No Park Range
- Automatic Transmission Pinpoint Test 41: Other Concerns: Transmission Over-Heating
- Automatic Transmission Pinpoint Test 42: Other Concerns: No Engine Braking In 2ND Position
- Automatic Transmission Pinpoint Test 43: Other Concerns: No Engine Braking In Manual 1ST Position
- Automatic Transmission Pinpoint Test 44: Other Concerns: No Engine Braking With Overdrive Canceled (In 2ND and 3RD) - 4R44E or
- Automatic Transmission Pinpoint Test 45: Other Concerns: Fluid Venting / Foaming
- Automatic Transmission Pinpoint Test 46: Other Concerns: Slips/Chatters In Manual 1ST Position
- Automatic Transmission Pinpoint Test 47: Other Concerns: Slips/Chatters In Manual 2ND Position
- Automatic Transmission Pinpoint Test 48: Other Concerns: FMEM - Harsh Engagement and Shifts
- Symptom Troubleshooting Chart - Automatic Transmission
- Symptom Troubleshooting Chart - Transmission Cooling
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Monitors, Trips, Drive Cycles and Readiness Codes
Service and Repair
- Procedures
- Removal and Replacement
- Overhaul
- Foreword 4R44E / 5R55E 4-Speed / 5-Speed Automatic Transmission
- Vehicle Identification Numbers (VIN)
- 4R44E / 5R55E 4-Speed / 5-Speed Automatic Transmission Service
- Automatic Transmission Cleaning
- Automatic Transmission Precaution
- Automatic Transmission Disassembly
- Main Control Valve Body Disassembly/Assembly
- Converter Housing and Fluid Pump Disassembly/Assembly
- Front/Overdrive Brake and Coasting Clutch Drum Assembly Disassembly/Assembly
- Reverse and High Clutch Drum Assembly Disassembly / Assembly
- Forward Clutch Disassembly / Assembly
- Forward Geartrain Assembly
- Front/Overdrive Planetary and One-Way Clutch Assembly Disassembly Assembly
- Front/Overdrive Planetary Disassembly/Assembly
- Center Support Inspection
- Reverse Brake Drum Disassembly/ Assembly
- Output Shaft Ring Gear and Hub Shaft Assembly Disassembly Assembly
- Torque Converter Service and Replacement
- Torque Converter Cleaning and Inspection
- Torque Converter Flushing
- Torque Converter Leak Check
- Stator to Impeller Interference Check
- Torque Converter End Play Check
- Automatic Transmission Assembly
- Technical Data
- Service Tools
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Clutch
- Clutch Disc
- Clutch Hydraulic System
- Clutch Pedal Assembly
- Clutch Switch
- Clutch Release Bearing
- Pilot Bearing
- Pressure Plate
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Symptom Troubleshooting Chart - Manual Transmission and Clutch
- Pinpoint Tests
- Manual Transmission/Clutch Pinpoint Test 1: Clutch Slippage
- Manual Transmission/Clutch Pinpoint Test 2: Clutch Chatter or Shudder
- Manual Transmission/Clutch Pinpoint Test 3: Clutch Drag
- Manual Transmission/Clutch Pinpoint Test 4: Clutch Pedal Pulsation
- Manual Transmission/Clutch Pinpoint Test 5: Clutch Related Vibrations
- Manual Transmission/Clutch Pinpoint Test 6: Hard Shifting
- Manual Transmission/Clutch Pinpoint Test 7: Excessive Noise
Diagrams
Specifications
- Differential Assembly
- Differential Case
- Differential Cover
- Differential Mount
- Fluid - Differential
- Output Shaft
- Pinion Flange
- Seals and Gaskets
Testing and Inspection
Service and Repair
- Drain & Refill
- Removal & Installation
- Differential Overhaul
- Axle and Differential Structural View Rear (Standard)
- Axle and Differential Structural View Rear (Limited Slip)
- Companion Flange Rear Removal / Installation
- Pinion Seal Removal / Installation
- Drive Pinion Rear Removal / Installation
- Differential Case Rear (Standard and Limited Slip) Removal / Installation
- Differential Case and Ring Gear Rear Disassembly / Assembly
- Differential Case and Ring Gear Rear (Limited Slip) Disassembly / Assembly
- Limited Slip Differential Bench Torque Test
- Axle and Differential Front Disassembly / Assembly
- Differential Case Front Disassembly / Assembly
- Differential Case Runout Check - Front
- Drive Pinion Stem and Companion Flange Inspection
- Total Backlash Check
- Limited Slip Rear Differential Operation Check
- Limited Slip Rear Differential Check Road Test
- Gearset Tooth Contact Pattern Check
- Contact Pattern Location
- Companion Flange Circular Runout
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Drive Axles, Bearings and Joints
- Axle Shaft Assembly
- Wheel Bearing
- Wheel Hub
- Wheel Seal
Testing and Inspection
- Diagnosis By Symptom
- Symptom Troubleshooting Chart - Driveline / Axle
- Symptoms
- Universal Joint (U-Joint) Wear
- Coupling Shaft Center Bearing Alignment
- Differential Bearing Shimming
- Axle Shafts
- Non Axle Noise - Front Wheel Drive
- Axle Noise
- Axle Noise - Bearing Whine
- Axle Noise - Chuckle
- Axle Noise - Knock
- Axle Noise - Clunk
- Axle Shaft Noise
- Wheel Bearing Noise - Rumble
- Axle - Analysis of Inoperative Conditions
- Symptom Trouble Shooting - Driveline/Axle
- Diagnosis By Symptom
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Manual Transmission/Transaxle
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Transfer Case
- Actuators and Solenoids - Transfer Case
- Control Module
- Fluid - Transfer Case
- Four Wheel Drive Selector Switch
- Gear Sensor/Switch
- Output Yoke/Flange
- Relays and Modules - Transfer Case
- Seals and Gaskets
- Sensors and Switches - Transfer Case
- Transfer Case Actuator
- Transfer Case Actuator Relay
- Transfer Case Mount
Testing and Inspection
Service and Repair
Diagrams
Specifications
- Transmission Control Systems
Technical Service Bulletins
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- Brake Bleeding
- Brake Pedal Assy
- Disc Brake System
- Drum Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
Service Precautions
Testing and Inspection
Specifications
Technical Service Bulletins
Tools and Equipment
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Relays and Modules - Starting and Charging
- Battery
- Charging System
- Starting System
- Power and Ground Distribution
Technical Service Bulletins
- Power and Ground Distribution
- Steering and Suspension
- Alignment
- Sensors and Switches - Steering and Suspension
- Steering
- Front Steering Knuckle
- Power Steering
- Sensors and Switches - Steering
- Steering Angle Sensor
- Steering Column
- Steering Gear
- Steering Shaft
- Steering Wheel
- Tie Rod
Service Precautions
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Suspension
- Ball Joint
- Control Arm
- Front Steering Knuckle
- Sensors and Switches - Suspension
- Stabilizer Bar
- Suspension Spring ( Coil / Leaf )
- Suspension Strut / Shock Absorber
- Torsion Bar
- Wheel Bearing
- Wheel Hub
- Wheel Seal
Service Precautions
Testing and Inspection
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Wheels and Tires
Technical Service Bulletins
- Heating and Air Conditioning
- Air Conditioning Switch
- Air Door
- Air Duct
- Air Register
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Cabin Air Filter / Purifier
- Compressor HVAC
- Compressor Clutch Relay
- Compressor Fitting HVAC
- Condenser HVAC
- Control Assembly
- Coupler HVAC
- Evaporator Case
- Evaporator Core
- Expansion Block/Orifice Tube
- Heater Control Valve
- Heater Core
- Heater Hose
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Housing Assembly HVAC
- Receiver Dryer
- Refrigerant
- Refrigerant Oil
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Service Port HVAC
- Vacuum Reservoir HVAC
Service Precautions
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Switch
- Clockspring Assembly / Spiral Cable
Service Precautions
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
Service and Repair
Diagrams
Technical Service Bulletins
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Sensors and Switches - Restraints and Safety Systems
Technical Service Bulletins
Tools and Equipment
- Accessories and Optional Equipment
- Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Body Control Systems
- Bumper
- Cowl
- Doors, Hood and Trunk
- Fender
- Frame
- Grille
- Interior Moulding / Trim
- Locks
- Mirrors
- Paint, Striping and Decals
- Relays and Modules - Body and Frame
- Roll Bar
- Seats
- Sensors and Switches - Body and Frame
- Tailgate
- Truck Bed
- Unibody
- Weatherstrip
Testing and Inspection
Locations
Technical Service Bulletins
Tools and Equipment
- Cruise Control
- Instrument Panel, Gauges and Warning Indicators
- Audible Warning Device
- Cigarette Lighter
- Dashboard / Instrument Panel
- Dimmer Switch
- Door Switch
- Fuel Gauge
- Fuel Gauge Sender
- Instrument Cluster / Carrier
- Air Bag(s) Arming and Disarming
- Instrument Panel Bulb
- Instrument Panel Circuit Board
- Instrument Panel Control Module
Description and Operation
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Instrument Cluster
- Pinpoint Test 1
- Pinpoint Test 2
- Pinpoint Test 3
- Pinpoint Test 4
- Pinpoint Test 5
- Pinpoint Test 6
- Pinpoint Test 7
- Pinpoint Test 8
- Pinpoint Test 9
- Pinpoint Test 10
- Pinpoint Test 11
- Pinpoint Test 12
- Pinpoint Test 13
- Pinpoint Test 14
- Pinpoint Test 15
- Pinpoint Test 16
- Pinpoint Test 17
- Pinpoint Test 18
- Pinpoint Test 19
- Pinpoint Test 20
- Pinpoint Test 21
- Instrument Cluster and Panel Illumination
- Instrument Cluster
- Component Tests and General Diagnostics
Locations
Service and Repair
Diagrams
- Key Reminder Switch
- Malfunction Indicator Lamp
- Odometer
- Oil Pressure Gauge
- Oil Pressure Sender
- Parking Brake Warning Switch
- Relays and Modules - Instrument Panel
- Sensors and Switches - Instrument Panel
- Speedometer Head
- Tire Monitoring System
- Transmission Shift Position Indicator Lamp
Testing and Inspection
Diagrams
Technical Service Bulletins
- Lighting and Horns
- Backup Lamp
- Brake Lamp
- Center Mounted Brake Lamp
- Courtesy Lamp
- Daytime Running Lamp
- Dimmer Switch
- Battery Discharge Protection Relay
- Dome Lamp
- Door Switch
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Horn
- License Plate Lamp
- Map Light
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Trailer Lamps
- Turn Signals
Testing and Inspection
Technical Service Bulletins
- Windows and Glass
- Wiper and Washer Systems
- Application and ID
Testing and Inspection
Locations
Service and Repair
- Service Procedures
- Symbols
- Advisory Messages
- Troubleshooting Procedure Overview
- Using Troubleshooting Procedures
- Text Sequence
- Units
- Protection of the Vehicle
- Preparation of Tools and Measuring Equipment
- Special Tools
- Disconnection of the Negative Battery Cable
- Removal of Parts
- Disassembly
- Inspection During Removal, Disassembly
- Arrangement of Parts
- Cleaning of Parts
- Reassembly
- Adjustments
- Rubber Parts and Tubing
- Hose Clamps
- Torque Formulas
- Vise
- Dynamometer
- Installation of Radio System
- Electrical Parts
- Wiring Harness
- Connectors
- Terminals
- Sensors, Switches, and Relays
- Fuse
- Electrical Troubleshooting Tools
- Jacking and Lifting
- Vehicle Towing
- SAE Standards
- Abbreviations
Diagrams
- Diagram Information and Instructions
- Exploded Views
- Connector Views
- Electrical Diagrams
- Diagrams By Diagram Name
- Diagram 00E-a (Electrical Wiring Schematic)
- Diagram 00E-b (Electrical Wiring Schematic)
- Diagram 00E-c (Electrical Wiring Schematic)
- Diagram 00E-d (Electrical Wiring Schematic)
- Diagram 00G-1 (Ground Point)
- Diagram 00G-2 (Ground Point)
- Diagram 00G-3 (Ground Point)
- Diagram 00D (Data Link Connector)
- Diagram 0114-3 (Fuel System)
- Diagram 0117-1 (Charging System)
- Diagram 0119-1 (Starting System)
- Diagram 0119-2 (Battery and Engine Block Heater)
- Diagram 0120-1 (Cruise Control System)
- Diagram 0140-3a (Control System)
- Diagram 0140-3b (Control System)
- Diagram 0140-3c (Control System)
- Diagram 0140-3d (Control System)
- Diagram 0140-3e (Control System)
- Diagram 0318-1a (4-Wheel Drive)
- Diagram 0318-1b (4-Wheel Drive)
- Diagram 0318-1c (4-Wheel Drive)
- Diagram 0413-1a (Antilock Brake System)
- Diagram 0413-1b (Antilock Brake System)
- Diagram 0518 (Key Interlock System/Shift-Lock System)
- Diagram 0740-1a (Heater and Manual Air Conditioner System)
- Diagram 0740-1b (Heater and Manual Air Conditioner System)
- Diagram 0740-2 (A/C Compressor Control)
- Diagram 0810-1a (Air Bag System (Includes Pre-Tensioner Seat Belt Information))
- Diagram 0810-1b (Includes Pre-Tensioner Seat Belt Information))
- Diagram 0912-2a (Power Window System)
- Diagram 0912-2b (Power Window System)
- Diagram 0912-3 (Power Outer Mirror)
- Diagram 0914-1 (Power Door Lock System)
- Diagram 0918-1 (Headlight (Without DRL))
- Diagram 0918-2 (Headlight (With DRL))
- Diagram 0918-3 (License Plate Light/Parking Light/Tail Light)
- Diagram 0918-4 (Front Fog Light)
- Diagram 0918-5 (Turn and Hazard Warning Light)
- Diagram 0918-6 (Back-Up Light)
- Diagram 0918-7 (Brake Light/High-Mount Brake Light)
- Diagram 0918-8 (Interior Light/Map Light)
- Diagram 0918-9 (Trailer Tow)
- Diagram 0918-10 (Illumination Light)
- Diagram 0919-1 (Windshield Wiper and Washer)
- Diagram 0920-1 (Cigarette Lighter)
- Diagram 0920-2 (Audio System)
- Diagram 0922-1a (Instrument Cluster)
- Diagram 0922-1b (Instrument Cluster)
- Diagram 0922-1c (Instrument Cluster)
- Diagram 0922-1d (Instrument Cluster)
- Diagram 0922-1e (Instrument Cluster)
- Diagram 0922-2 (Horn)
- Diagram 0940-1a (Smart Junction Box (SJB))
- Diagram 0940-1b (Smart Junction Box (SJB))
- Power and Ground Distribution
- Air Bag Systems
- Antilock Brakes / Traction Control Systems
- Automatic Transmission/Transaxle
- Backup Lamp
- Battery
- Brake Lamp
- Center Mounted Brake Lamp
- Charging System
- Courtesy Lamp
- Cruise Control
- Daytime Running Lamp
- Door Locks
- Engine Block Heater
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Heating and Air Conditioning
- Horn
- Instrument Panel, Gauges and Warning Indicators
- License Plate Lamp
- Map Light
- Mirrors
- Parking Lamp
- Power Locks
- Powertrain Management
- Radio, Stereo, and Compact Disc
- Starting System
- Tail Lamp
- Trailer Connector
- Trailer Lamps
- Transfer Case
- Turn Signals
- Windows
- Wiper and Washer Systems
- Diagrams By Diagram Name
- Mechanical Diagrams
- Connectors
Specifications
- Electrical Specifications
- Mechanical Specifications
- Alignment
- Automatic Transmission/Transaxle
- Brakes and Traction Control
- Clutch, M/T
- Compressor Clutch
- Cooling System
- Differential Assembly
- Drive/Propeller Shafts, Bearings and Joints
- Engine
- System Specifications
- Cylinder Head and Valve Specifications
- Camshaft Specifications
- Cylinder Block Specifications
- Engine
- Cylinder Head Assembly
- Engine Specifications
- General Engine Specifications
- General Specifications
- Intake Manifold
- Camshaft Bearing
- Crankshaft Main Bearing
- Connecting Rod Bolt/Nut
- Crankshaft Pulley
- Flex Plate
- Flywheel
- Oil Pump
- Exhaust Manifold
- Torque Specifications
- Lubrication
- Water Pump
- Cooling System
- Technical Data
- Tightening Torque and Sequence
- Technical Data 4.0L
- Camshaft Bearing
- Camshaft Gear/Sprocket
- Cylinder Block Assembly
- Cylinder Head Assembly
- Engine Lubrication
- Intake Manifold
- Timing Components
- System Specifications
- Exhaust Manifold
- Flex Plate
- Flywheel
- Idle Speed
- Ignition System
- Manual Transmission/Transaxle
- Starting System
- Steering
- Suspension
- Wheel Stud / Lug Nut
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Diagnostic Trouble Codes