Operation CHARM: Car repair manuals for everyone.

System Specifications








General Specifications

Cylinder Head





Install new cylinder head bolts. Tighten the bolts in the sequence shown in five stages
Tighten the bolts 15 Nm (1.5 kgf-m, 11 ft. lbs.)
Tighten the bolts 5 Nm (0.50 kgf-m, 44 inch lbs.)
Tighten the bolts 45 Nm (4.5 kgf-m, 33 ft. lbs.)
Turn the bolts 90 degrees
Turn the bolts an additional 90 degrees


Crankshaft Pulley
Tighten the crankshaft pulley bolt in two stages:
Stage 1 100 Nm (10.2 kgf-m, 74 ft. lbs.)
Stage 2 Tighten an additional 90 degrees (1/4 turn)


Flywheel





Install the flywheel and the bolts. Tighten the bolts in the sequence shown in three stages.
Stage 1 Tighten to 50 Nm (5.1 kgf-m, 37 ft. lbs.)
Stage 2 Tighten to 80 Nm (8.2 kgf-m, 59 ft. lbs.)
Stage 3 Tighten to 112 Nm (11.4 kgf-m, 83 ft. lbs.)


Flexplate





Install the flexplate and the bolts. Tighten the bolts in the sequence shown in three stages.
Stage 1 Tighten to 50 Nm (5.1 kgf-m, 37 ft. lbs.)
Stage 2 Tighten to 80 Nm (8.2 kgf-m, 59 ft. lbs.)
Stage 3 Tighten to 112 Nm (11.4 kgf-m, 83 ft. lbs.)


Oil Pump





Install the oil pump assembly. Tighten the bolts in the sequence shown in two stages.
Stage 1 Tighten the bolts to 10 Nm (1.0 kgf-m, 89 inch lbs.)
Stage 2 Tighten the bolts to 20 Nm (1.5 kgf-m, 15 ft. lbs.)


Exhaust Manifold
Tighten 7 bolts 47 Nm (4.8 kgf-m, 35 ft. lbs.)






Water Pump