Flywheel Gear: Service and Repair

FLYWHEEL RING GEAR REMOVAL / INSTALLATION

1. Remove the transmission. See Manual Transmission Removal / Installation.

2. Remove the clutch disc and the clutch cover. See Service and Repair.

3. Remove the flywheel. See Flywheel Removal / Installation.

4.






CAUTION:Do not heat the flywheel ring gear beyond 278°C (532°F). Use heat indicating crayons to prevent over heating.

CAUTION:Tap the flywheel ring gear evenly to prevent binding.Remove the flywheel ring gear from the flywheel.

- Evenly heat the flywheel ring gear and use a brass drift to drive the flywheel ring gear off the flywheel.

WARNING:This procedure should be performed only by a properly equipped and experienced acetylene torch operator. Use tongs or wear welding gloves and safety goggles when handling the heated flywheel ring gear. Failure to follow these instruction may result in personal injury.
5.

CAUTION:Do not heat the flywheel ring gear beyond 278°C (532°F). Use heat indicating crayons to prevent over heating.

CAUTION:Keep the torch moving to prevent hot spots. Evenly heat the flywheel ring gear.

6.




Install the flywheel ring gear.

- The bevel on the flywheel ring gear must face the rear of the flywheel.
- Use a brass drift.

7. Install the flywheel. See Flywheel Removal / Installation.

8. Install the clutch disc and clutch cover. See Service and Repair.

9. Install the transmission. See Manual Transmission Removal / Installation.