Operation CHARM: Car repair manuals for everyone.

Fuel Delivery and Air Induction: Service and Repair




INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [L5]

WARNING:
- A hot engine and intake air system can cause severe burns. Turn off the engine and wait until they are cool before removing the intake air system.
- Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedure".

1. Complete the "BEFORE SERVICE PRECAUTION". Before Service Precaution

2. Disconnect the negative battery cable. Removal and Replacement

3. Remove the plug hole plate. Service and Repair

4. Disconnect the wiring harness.

5. Remove in the order indicated in the table.

6. Install in the reverse order of removal.

7. Complete the "AFTER SERVICE PRECAUTION". After Service Precaution
Step 1










Step 2










Resonance Chamber Removal Note

1. Remove the mudguard (LF).

2. Remove the resonance chamber.

Water Hose Removal Note

1. Drain the engine coolant. Service and Repair

2. Disconnect the water hose.

Intake Manifold Removal Note

1. Remove the coolant reserve tank. Service and Repair

2. Remove the fan control module No.2. Service and Repair

3. Remove the under cover.

4. Remove all clips for securing wiring harnesses from the intake manifold.

5. Disconnect the vacuum hoses connecting the intake manifold. Service and Repair

6. Remove the fuel distributor and fuel injector a as single unit. Service and Repair

7. Remove the intake manifold.

Throttle Body Installation Note

1. Tighten the installation bolts in the order shown in the figure.






Throttle body tightening torque
- 8-11.5 Nm {82-117 kgf-cm, 71-101 in-lbf}

Air Hose Installation Note

1. Adjust the convex of the throttle body and the air hose.