Engine Disassembly/Assembly

ENGINE DISASSEMBLY/ASSEMBLY [SKYACTIV-G 2.0]

CAUTION:
- When the transaxle is installed, do not suspend the engine. Otherwise, the SST installation area of the cylinder head may be damaged due to excess weight. Only suspend the engine after separating the engine and transaxle.
- Applying excessive force (force of 100 N {10.2 kgf, 22.5 lbf} or more) to the electric variable valve timing motor/driver may cause a malfunction. When servicing, be careful not to apply excessive force to the electric variable valve timing motor/driver using other parts or tools.

1. To enable to install the SST, disconnect the clip shown in the figure and set the wiring harness aside.






2. Install the SST using part number 99794 1025 or an M10x1.25, length 25 mm {0.98 in} bolt as shown in the figure.
Engine front side





Engine rear side






- 38-51 Nm {3.9-5.2 kgf-m, 29-37 ft-lbf}

3. Engage the hook for the SST (49 L017 5A0) to the SST (49 UN30 3050).






4. To ensure the safety of the work (control engine and transaxle sway), set a hoist as shown in the figure.






CAUTION:
- Do not lift up the engine.

5. Remove the exhaust system. Service and Repair

6. Remove the joint shaft and joint shaft bracket. Joint Shaft Assembly

7. Remove the starter. Removal and Replacement

8. Remove the generator. Removal and Replacement

9. Fix the drive plate using the crankshaft pulley lock bolt. (ATX)

10. Remove the torque converter installation nut from the starter installation hole. Automatic Transaxle Removal/Installation [FW6A-EL]

11. Disconnect the engine and transaxle, and lower only the engine from the engine lifter. Manual Transaxle Removal/Installation Automatic Transaxle Removal/Installation [FW6A-EL]

12. Remove the intake-air system. Service and Repair

13. Remove the fuel injectors. Service and Repair

14. Remove the camshaft position (CMP) sensor. Service and Repair

15. Remove the vacuum pump. Service and Repair

16. Remove the high pressure fuel pump and rear housing. High Pressure Fuel Pump Removal/Installation

17. Remove the oil filter. Service and Repair

18. Remove the engine oil solenoid valve. Service and Repair

19. Remove the crankshaft position (CKP) sensor. Service and Repair

20. Remove the ignition coil/ion sensors. Ignition Coil/Ion Sensor Removal/Installation

21. Remove the wiring harness bracket shown in the figure.






22. Remove the emission harness.

23. Remove the water pump drive belt. Service and Repair

24. Remove the oil filter body.






25. Assemble in the reverse order of disassembly.