COOLING UNIT REMOVAL/INSTALLATION

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1.  Disconnect the negative battery cable.

2.  Discharge the refrigerant from the system. (See REFRIGERANT CHARGING.)

3.  Remove the glove compartment. (See GLOVE COMPARTMENT REMOVAL/INSTALLATION.)

4.  Disconnect the air intake wire from the blower unit. (See CLIMATE CONTROL UNIT WIRE ADJUSTMENT.)

Caution
•  If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug all open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.

5.  Remove in the order indicated in the table. Do not allow compressor oil to spill.

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1
Cooler hose (LO)
(See REFRIGERANT LINE REMOVAL/INSTALLATION.)
2
Cooler pipe
(See REFRIGERANT LINE REMOVAL/INSTALLATION.)
3
Cooling unit
(See Cooling Unit Installation Note.)

6.  Install in the reverse order of removal.

7.  Perform the refrigerant system performance test. (See REFRIGERANT SYSTEM PERFORMANCE TEST.)


Cooling Unit Installation Note

1.  When installing a new cooling unit (evaporator), add FD46XG (G6, WE-C, WL-C, WLT-1, WLT-2) or ZXL 100PG (F2) compressor oil into the refrigerant cycle.

Supplemental amount (approx. quantity)
40 ml {40 cc, 1.4 fl oz}