1. Component views
Oil cooler
Part name
- O-ring
- Oil cooler
- Nut and bolt
Tightening torque
3: 25 N・m { 2.5 kgf・m / 18 lb・ft }
2. Oil cooler installation
1) Apply ThreeBond 1207B along the oil cooler groove.
Caution
- Install the oil cooler within 5 minutes of applying liquid gasket.
Legend
- Application area
2) Install the O-ring to the oil cooler.
Note
- Grease may be applied to the O-ring.
Caution
- Do not reuse the O-ring.
3) Temporarily tighten the oil cooler to the cylinder block.
4) Final tighten the oil cooler to the cylinder block in the order shown in the diagram.
Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft }
5) Install the oil feed lower pipe to the cylinder block and oil cooler.
Tightening torque: 54 N・m { 5.5 kgf・m / 40 lb・ft } Cylinder block side
Tightening torque: 14.7 N・m { 1.5 kgf・m / 130 lb・in } Oil cooler side
Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft } Bracket
Caution
- Do not reuse the gasket.
6) Install the oil feed upper pipe to the cylinder head and oil cooler.
Tightening torque: 14.7 N・m { 1.5 kgf・m / 130 lb・in }
Caution
- Do not reuse the gasket.
Legend
- Oil feed upper pipe
- Oil feed lower pipe
3. Turbocharger bracket installation
1) Install the turbocharger bracket to the cylinder block.
Tightening torque: 51 N・m { 5.2 kgf・m / 38 lb・ft } M10
Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft } M8
Legend
- Turbocharger bracket
4. Exhaust manifold installation
1) Install the gasket to the cylinder head.
Note
- Face the gasket protruding portion to the cylinder head rear side.
Caution
- Do not reuse the gasket.
Legend
- Protrusion
2) Referring to the diagram, temporarily tighten the exhaust manifold to the cylinder head.
Legend
- Stud bolt
- Washer
- Nut
3) Final tighten the exhaust manifold to the cylinder head in the order shown in the diagram.
Tightening torque: 52 N・m { 5.3 kgf・m / 38 lb・ft }
Caution
- Do not over-tighten since it will expand or contract due to the heat of the manifold.
4) Install the exhaust manifold heat protector to the exhaust manifold.
Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft }
