Front cover installation (RZ4E-TC)

Part name

Tightening torque

1-1: 30 N・m { 3.1 kgf・m / 22 lb・ft }

1-2: 60 to 90 °

4: 25 N・m { 2.5 kgf・m / 18 lb・ft }

5: 25 N・m { 2.5 kgf・m / 18 lb・ft }

11: 25 N・m { 2.5 kgf・m / 18 lb・ft }

12: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

14: 25 N・m { 2.5 kgf・m / 18 lb・ft }

15: 25 N・m { 2.5 kgf・m / 18 lb・ft }

1) Install the gasket to the front cover.

2) Referring to the diagram, apply ThreeBond 1207B to the front cover.

Standard value

a: 4.0 to 5.0 mm { 0.157 to 0.197 in } Bead width

b: 2.0 to 3.0 mm { 0.079 to 0.118 in } Bead height

3) Install the front cover to the cylinder block.

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft }

Legend

4) Apply soapy water to the O-ring.

5) Install the bypass pipe to the front cover.

Tightening torque: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

6) Install the water inlet pipe to the front cover.

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft }

1) Install the crankshaft front oil seal and slinger to the crankshaft using the special tool.

SST: 5-8840-3176-0 - oil seal installer

2) Check the dimension of the crankshaft end face and crankshaft front oil seal end face.

Legend

Standard value

a: 44.9 to 45.5 mm { 1.768 to 1.791 in }

3) Install the oil seal cover to the front cover.

Tightening torque: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

1) Apply engine oil to the threaded portions and seating surfaces of the bolts.

2) Install the crankshaft pulley to the crankshaft in the order shown in the diagram.

Tightening torque: 30 N・m { 3.1 kgf・m / 22 lb・ft } 1st time

Tightening Angle : 60 to 90 ° 2nd time

3) Remove the special tool from the starter motor installation section of the flywheel housing.

1) Install the water pump to the front cover.

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft }

Refer to "1.Engine 1B.Mechanical(RZ4E-TC) Crankcase installation".