Front drive axle reassembly

Part name

Tightening torque

1: 59 N・m { 6.0 kgf・m / 44 lb・ft }

3: 59 N・m { 6.0 kgf・m / 44 lb・ft }

6: 169 N・m { 17.2 kgf・m / 125 lb・ft }

7: 26 N・m { 2.7 kgf・m / 19 lb・ft }

9: 167 N・m { 17.0 kgf・m / 123 lb・ft }

When assembling, if nothing in particular is specified, refer to the following and apply or add shift-on-the-fly system oil.

Refer to "201.General Information 14B.Vehicle Information recommended fluids, lubricants and diesel fuels".

1) Clean the mating surfaces of the front drive axle and differential carrier.

2) Apply ThreeBond 1215 or equivalent to the mating surface of the front drive axle and differential carrier.

3) Install the final drive to the front drive axle.

Tightening torque: 26 N・m { 2.7 kgf・m / 19 lb・ft }

1) Clean the housing contact surface of the front axle case.

2) Install the inner drive shaft to the front axle case.

3) Install the snap ring to the front axle case groove.

4) Apply shift-on-the-fly system oil to the sleeve.

5) Install the sleeve to the axle shaft.

1) Apply shift-on-the-fly system oil to the clutch gear.

2) Install the clutch gear to the inner drive shaft.

3) Apply differential oil to the sleeve.

4) Install the sleeve to the inner drive shaft.

5) Remove any old sealing agent from the following parts.

6) Apply LOCTITE FMD-127 or equivalent to the following parts.

Legend

Dimensions

a. Diameter 106 mm {4.17 in}

b. Diameter 83 mm {3.27 in}

7) Install the housing to the front axle case.

Tightening torque: 75 N・m { 7.6 kgf・m / 55 lb・ft }

1) Remove any old sealing agent from the following parts.

2) Apply LOCTITE FMD-127 or equivalent to the following parts.

Legend

Dimensions

a. Diameter 63.5 mm {2.50 in}

b. Diameter 82 mm {3.23 in}

3) Install the inside drive shaft to the front axle case and housing.

Tightening torque: 88 N・m { 9.0 kgf・m / 65 lb・ft }

1) Fill the outside drive shaft double offset joint section with grease.

Standard: 135 g { 4.8 oz }

2) Install the outside drive shaft to the inside drive shaft.

3) Move the outside drive shaft double offset joint section in the vertical direction several times.

4) Install the circlip to the double offset joint case.

Legend

Legend

5) Install large boot band A to boot A.

6) Stake large boot band A using the special tool.

SST: 5-8840-2745-0 - clamp plier

Standard: 0.4 mm or less { 0.016 in or less } Difference between a and b

Dimensions

a: 1.2 to 4.0 mm { 0.05 to 0.16 in }

b: 1.2 to 4.0 mm { 0.05 to 0.16 in }