Power steering oil pump (4JJ3) installation

1. Component views

Power steering oil pump (4JJ3 engine models)

Part name

  1. Power steering oil pump
  2. O-ring
  3. Suction hose
  4. O-ring
  5. Flexible hose
  6. Bolt
  7. Nut

Tightening torque

6: 8.0 N・m { 0.8 kgf・m / 71 lb・in }

7: 25 N・m { 2.5 kgf・m / 18 lb・ft }

2. Power steering oil pump installation

1) Apply power steering fluid to the O-ring.

Caution

  • Do not reuse the O-ring.

2) Install the O-ring to the power steering oil pump.

3) Install the power steering oil pump to the timing gear case.

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft }

Legend

  1. Power steering oil pump

3. Power steering fluid filling

Caution

  • Do not turn the steering wheel during the filling process unless instructed to do so.

1) Connect the flexible hose to the outlet port of the power steering oil pump.

Tightening torque: 8.0 N・m { 0.8 kgf・m / 71 lb・in } 4JJ3 engine models

2) Connect the suction hose to the suction pipe.

4JJ3 engine models

Legend

  1. Suction hose

3) Fill the reservoir tank with power steering fluid.

Note

  • Leave for at least 2 minutes after filling the power steering fluid.
  • Fill with power steering fluid between "MAX" and "MIN" lines written on the reservoir tank.

Refer to the following for the brand to be used.

Refer to "201.General Information 14B.Vehicle Information recommended fluids, lubricants and diesel fuels".

4) Start the engine and leave for 2 seconds.

5) Stop the engine.

6) Fill with the power steering fluid as necessary.

Caution

  • Repeat the above process until the amount of the power steering fluid is stable when the engine is started.

7) Jack up the front wheels.

Note

  • Raise the front of the vehicle until the font tires are off the ground.

8) Start the engine.

9) Turn the steering wheel to the rightmost and leftmost several times.

10) Fill with the power steering fluid as necessary.

11) Turn the steering wheel to the rightmost and leftmost several times.

12) Return the steering wheel to the center position with the front wheels directed straight ahead.

13) Stop the engine.

14) Refill the power steering fluid as necessary.

Caution

  • If the power steering fluid bubbles, leave the vehicle for several minutes and then repeat the above process.

4. Underguard installation

1. Models with front and rear underguards (long type)

1) Install the front underguard to the frame.

Tightening torque: 42 N・m { 4.3 kgf・m / 31 lb・ft }

2) Install the rear underguard (long type) to the frame.

Tightening torque: 42 N・m { 4.3 kgf・m / 31 lb・ft }

Legend

  1. Front underguard
  2. Rear underguard (long type)
  3. Bolt
  4. Clip

2. Models with front and rear underguards (short type)

1) Install the front underguard to the frame.

Tightening torque: 42 N・m { 4.3 kgf・m / 31 lb・ft }

2) Install the rear underguard (short type) to the frame.

Tightening torque: 42 N・m { 4.3 kgf・m / 31 lb・ft }

Legend

  1. Front underguard
  2. Rear underguard (short type)
  3. Bolt
  4. Clip

3. Models with front and rear underguards and oil pan guard.

1) Install the front underguard to the frame.

Tightening torque: 42 N・m { 4.3 kgf・m / 31 lb・ft }

2) Install the rear underguard to the frame.

Tightening torque: 42 N・m { 4.3 kgf・m / 31 lb・ft }

3) Install the oil pan guard to the frame.

Tightening torque: 42 N・m { 4.3 kgf・m / 31 lb・ft }

Models with hydraulic power steering

Legend

  1. Front underguard
  2. Rear underguard
  3. Oil pan guard
  4. Bolt
  5. Clip

5. Preliminary and post procedures

1. Post procedures

1) Lower the vehicle.

2) Close the engine hood.