Oil filter removal (4JJ3 without DPD)

1. Component views

Oil filter

Part name

  1. Oil filter
  2. Gasket
  3. Oil cooler
  4. Oil filter element
  5. Bolt
  6. Bolt
  7. Nut

Tightening torque

4: 19.6 N・m { 2.0 kgf・m / 14 lb・ft }

5: 25 N・m { 2.5 kgf・m / 18 lb・ft }

6: 25 N・m { 2.5 kgf・m / 18 lb・ft }

7: 25 N・m { 2.5 kgf・m / 18 lb・ft }

3. Oil filter element removal

1) Remove the oil filter element from the oil filter bracket using the special tool.


SST: 5-8840-0203-0 - oil filter wrench

Legend

  1. 5-8840-0203-0

4. Radiator lower hose disconnect

1) Disconnect the radiator lower hose from the water intake pipe.

Legend

  1. Radiator lower hose

5. Cooling fan belt removal

1) Loosen the tension pulley lock nut.

2) Loosen the tension pulley adjust bolt.

3) Remove the cooling fan belt from the following parts.

  • Fan pulley
  • Generator
  • Crankshaft pulley

Legend

  1. Adjust bolt
  2. Cooling fan belt
  3. Lock nut

6. Generator removal

1) Disconnect the B-terminal from the generator.

2) Disconnect the connector from the generator.

3) Remove the upper bracket from the generator and timing gear case.

4) Remove the generator from the lower bracket.

7. EGR water pipe removal

1) Disconnect the water hose from the water intake pipe and return hose.

2) Install the EGR water pipe to the oil cooler and turbocharger lower bracket.

8. Water intake pipe removal

1) Remove the water intake pipe and water hose as a set from the oil filter and oil cooler.

Caution

  • Do not reuse the gasket.

9. Oil filter removal

1) Remove the oil filter and gasket from the oil cooler.

Caution

  • Do not reuse the gasket.