Front output shaft oil seal removal

1. Component views

Front output shaft oil seal

Part name

  1. Nut
  2. Front propeller shaft
  3. End nut
  4. O-ring
  5. Front companion flange
  6. Front output shaft oil seal

Tightening torque

1: 59 N・m { 6.0 kgf・m / 44 lb・ft }

3: 137 N・m { 14.0 kgf・m / 101 lb・ft }

2. Transfer oil drain

1) Remove the drain plug and filler plug from the transfer case.

2) Drain the transfer oil from the transfer.

Note

  • After draining the oil, apply the filler plug and drain plug to prevent the intrusion of foreign material.

3. Front propeller shaft removal

4. Transfer disassembly

1) Remove the front companion flange end nut from the output shaft using the special tool.


SST: 5-8840-0133-0(J-8614-11) - flange holder

Legend

  1. 5-8840-0133-0 (J-8614-11)

2) Remove the front companion flange from the output shaft.

3) Remove the O-ring from the front output shaft.

5. Front output shaft oil seal removal

1) Remove the front output shaft oil seal from the transfer case.

Caution

  • Be careful not to damage the transfer case.