ENGINE DISASSEMBLY/ASSEMBLY [SKYACTIV-D 2.2]
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1. Remove the engine cover adaptor.
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2. Remove the insulator shown in the figure.
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3. Install the SST to the position shown in the figure using the following bolt and washer.
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4. Install the SST to the position shown in the figure using the following bolt.
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5. Engage the hooks of the SST (49 L017 5A0) to the SST (49 UN30 3050).
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6. To ensure the safety of the work (control engine and transaxle sway), set a hoist as shown in the figure.
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7. Remove the exhaust system. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
8. Remove the turbocharger. (See TURBOCHARGER REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
9. Remove the vacuum chamber. (See VACUUM CHAMBER REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
10. Remove the following emission system related parts:
11. Remove the transfer bracket and transfer. (4WD) (See TRANSFER REMOVAL/INSTALLATION [D66MX-R] (MTX).) (See TRANSFER REMOVAL/INSTALLATION [GW6AX-EL] (ATX).)
12. Remove the bracket No.1. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
13. Remove the starter. (See STARTER REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
14. Remove the generator. (See GENERATOR REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
15. Lock the drive plate against rotation using the crankshaft pulley lock bolt. (ATX)
16. Remove the torque converter installation nut from the starter installation hole. (See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [GW6A-EL] (2WD).) (See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [GW6AX-EL] (4WD).)
17. Disconnect the engine and transaxle, and lower only the engine from the engine lifter. (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [D66M-R] (MTX, 2WD).) (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [D66MX-R] (MTX, 4WD).) (See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [GW6A-EL] (ATX, 2WD).) (See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [GW6AX-EL] (ATX, 4WD).)
18. Remove the clutch cover and clutch disc. (See CLUTCH UNIT REMOVAL/INSTALLATION [D66M-R, D66MX-R] (MTX).)
19. Remove the intake-air system. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
20. Remove the following fuel system related parts:
21. Remove the glow plugs. (See GLOW PLUG REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
22. Remove the vacuum pump. (See VACUUM PUMP REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
23. Remove the oil cooler. (See OIL COOLER REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
24. Remove the oil filter. (See OIL FILTER REPLACEMENT [SKYACTIV-D 2.2].)
25. Remove the engine oil solenoid valve. (See ENGINE OIL SOLENOID VALVE REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
26. Remove the following control system related parts:
27. Remove in the order indicated in the table
28. Assemble in the reverse order of disassembly.
Step 1
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1
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Exhaust gas pressure sensor No.1
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2
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Exhaust insulator
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3
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Exhaust gas pressure sensor No.2
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4
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Water pipe
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5
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Seal rubber
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6
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Noise suppression cover (No.3) (if equipped)
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Step 2
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7
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Water pump component
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8
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Water pipe
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9
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Water hose and pipe (ATX)
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10
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Noise suppression cover (No.1) (if equipped), noise suppression cover (No.2) (if equipped), seal rubber (If equipped)
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Noise Suppression Cover (No.1), Noise Suppression Cover (No.2), Seal Rubber Removal Note
1. Remove the noise suppression covers and seal rubbers in the order shown in the figure. (if equipped)
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2. Remove the wiring harness using the following procedure:.
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3. Remove the seal rubber (No.3) shown in the figure.
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Noise Suppression Cover (No.1), Noise Suppression Cover (No.2), Seal Rubber Installation Note
1. Temporarily put the seal rubber (No.3) on the engine front cover.
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2. Install the wiring harness and wiring harness bracket.
3. Install the noise suppression covers and seal rubbers in the order shown in the figure. (if equipped)
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Water pump component installation note
1. Tighten the water pump component installation bolts in the order shown in the figure.
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