BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.5]

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Operation After Replacing Battery

Note
•  If the battery charge/discharge flow (number of times battery can operate) exceeds the specification, a DTC is recorded and the i-stop warning light (amber) flashes. If the battery charge/discharge flow (number of times battery can operate) exceeds the specification, replace the battery with a new one.
•  When replacing the battery, perform the following procedure: When replacing the PCM simultaneously, perform the PCM configuration first. (See PCM REMOVAL/INSTALLATION [SKYACTIV-G 2.5].) (See PCM CONFIGURATION (USING READ/WRITE FUNCTION) [SKYACTIV-G 2.5].) (See PCM CONFIGURATION (USING AS-BUILT DATA) [SKYACTIV-G 2.5].)

Step

Action
1
Close the all doors.
2
Switch the ignition ON (engine off).
3
If a warning message is displayed in the screen display, clear the screen using the INFO switch and then go to the next step.
4
Shift the selector lever to the N position.
5
Perform the following work with the brake pedal depressed.
1.  Depress the accelerator pedal for 5 s or more.
2.  Verify that a warning message (master warning light) on the screen display flashes.
3.  Depress and release the accelerator pedal 3 times.
4.  Verify that a warning message (master warning light) on the screen display turn off.
6
Switch the ignition off and disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)
7
Verifying battery condition initialization setting (i-stop setting). (See BATTERY CONDITION INITIALIZATION SETTING (i-stop SETTING).)


Battery Removal/Installation

1.  Remove in the order indicated in the table.

2.  Install in the reverse order of removal.

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1
Negative battery terminal
(See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)
2
Positive battery terminal
3
Battery clamp
4
Battery, battery box
(See Battery, battery box removal note.)
5
Battery box
(See Battery box installation note.)
6
Battery tray
(See Battery tray removal note.)
(See Battery tray installation note.)


Battery, battery box removal note

Caution
•  When removing the battery, do not place the battery on the PCM connector or hit it with the battery. Otherwise, the PCM or PCM connector could be damaged.

1.  Remove the battery with the battery box while the battery is positioned at an angle as shown in the figure.

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Battery tray removal note

1.  Remove the air cleaner component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.5].)

2.  Remove the PCM component. (See PCM REMOVAL/INSTALLATION [SKYACTIV-G 2.5].)

3.  Remove the bolt and nut shown in the figure.

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4.  Remove the battery tray installation bolts.

5.  Remove the wiring harness clips shown in the figure.

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6.  When replacing the battery tray with a new one, remove the bracket shown in the figure.

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Battery tray installation note

1.  When replacing the battery tray with a new one, install the bracket using the following procedure:

(1)  Temporarily tighten the bolt shown in the figure.
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(2)  Tighten the bolts in the order shown in the figure.
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Tightening torque
8—10 N·m {82—101 kgf·cm, 71—88 in·lbf}

2.  Tighten the battery tray installation bolts in the order shown in the figure.

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Tightening torque
22—30 N·m {2.3—3.0 kgf·m, 17—22 ft·lbf}

3.  Install the wiring harness clips shown in the figure.

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4.  Tighten the bolt and nut shown in the figure.

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Tightening torque
Bolt: 8—11 N·m {82—112 kgf·cm, 71—97 in·lbf}
Nut: 9—12 N·m {92—122 kgf·cm, 80—106 in·lbf}

5.  Install the PCM component. (See PCM REMOVAL/INSTALLATION [SKYACTIV-G 2.5].)

6.  Install the air cleaner component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.5].)


Battery box installation note

1.  Install the battery box so that the side with the larger notch is pointed at the engine.

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