OIL SEAL (CONTROL VALVE BODY) REPLACEMENT [GW6A-EL, GW6AX-EL]

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Special service tool (SST)

49 F027 003   Handle

49 G030 796   Body (component part for 49 G030 795)

49 U034 204   Dust boot installer

Replacement part

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the following parts as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

•  Air cleaner cover

•  Air cleaner element

•  Fresh-air duct

•  Air cleaner case

•  Air hose

•  Resonance chamber

3.  Disconnect the control valve body connector.

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Caution

•  Be careful that your hand does not touch the terminal as the connector terminal could be damaged.

•  Do not allow foreign matter or water to penetrate the connector. Otherwise, it could cause poor contact and corrosion.

4.  Remove the hose clamp.

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5.  Cut the oil seal using a utility knife as shown in the figure.

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Caution

•  Do not damage the transaxle case.

•  Do not damage the control valve body connector.

•  To prevent foreign matter penetration, clean the oil seal area thoroughly and cut the oil seal so as not to leave cutting fragments.

6.  Remove the oil seal using a tape-wrapped flathead screwdriver.

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Note

•  Set the tip of the tape-wrapped flathead screwdriver to the inner circumference A of the oil seal and remove it.

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7.  Temporarily install the oil seal (control valve body) by hand.

8.  Install the oil seal (control valve body) using the SSTs and a hammer so that it does not tilt and the surface of the transaxle case and end surface of the oil seal (control valve body) are level.

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Caution

•  When installing the oil seal (control valve body), do not mistakenly hit the control valve body connector with the hammer. Otherwise the control valve body connector could be damaged making it no longer waterproof.

9.  Install the new hose clamp to the position shown in the figure.

Caution

•  If a hose clamp is reused it could cause ATF leakage, therefore use a new hose clamp.

•  Install the hose clamp tab to within the range shown in the figure.

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A: 210°

•  Install the hose clamp so that it does not interfere with the top and bottom flanges of the oil seal to maintain the waterproofing integrity.

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10.  Connect the control valve body connector.

Caution

•  Verify that there is no fluid or foreign matter adhering to the connector before connecting the connector.

•  Be careful that your hand does not touch the terminal as the connector terminal could be damaged.

•  Insert the connector straight as the connector terminal could be damaged.

•  Rotate the connector lever until a click is heard.

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11.  Install the following parts as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

•  Air cleaner cover

•  Air cleaner element

•  Fresh-air duct

•  Air cleaner case

•  Air hose

•  Resonance chamber

12.  Connect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)