STEERING GEAR AND LINKAGE ASSEMBLY
id061300802100
Special service tool (SST)
49 B032 317
Bearing & oil seal remover
|
![]() |
49 T028 301
Dust boot installer
|
![]() |
49 JP02 001
Adjustable wrench
|
![]() |
49 T025 001
Boot clamp crimpers
|
![]() |
—
|
—
|
Replacement part
Boot band
Quantity: 2
Location of use: Boot
|
Mounting rubber
Quantity: 3
Location of use: Steering gear
|
Oil and chemical type
Grease
Type: Molywhite
|
1. Assemble in the order shown in the figure.
2. Install the steering gear and linkage to the front crossmember component. (See STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION.)
ac8wzw00001539
|
1
|
Steering gear
|
2
|
Mounting rubber
|
3
|
Tie rod
(See Tie Rod Assembly Note.)
|
4
|
Boot
|
5
|
Boot band
(See Boot Band Assembly Note.)
|
6
|
Boot clamp
|
7
|
Locknut
|
8
|
Tie-rod end
(See Tie-rod End Assembly Note.)
|
9
|
Dust cover
|
Mounting Rubber Assembly Note
1. Apply soapy water to the rubber part of the mounting rubber.
2. Press the mounting rubber until the mounting rubber end (lower side) comes out completely from the gear housing using the SST and a press as shown in the figure.
ac8wzw00001540
|
3. Reverse the gear housing and press the mounting rubber until the mounting rubber end (upper side) contacts the gear housing using the SST and a press.
ac8wzw00001541
|
4. Verify that both ends of the mounting rubber are correctly assembled to the gear housing without any gaps as shown in the figure.
ac8wzw00001542
|
Tie Rod Assembly Note
1. Install the SST to the torque wrench as shown in the figure, set it on the tie rod, and then measure dimensions A and L shown in the figure.
adejjw00015170
|
2. Tighten the tie rod using the SST after calculating the tightening torque using the following formula.
ac8wzw00001543
|
Boot Band Assembly Note
1. Assemble the boot band to the boot.
2. Crimp the boot band using the SST.
ac5jjw00002709
|
3. Verify that crimp A of the boot band is within the standard.
4. Rotate the boot by hand and verify that the boot is securely installed by the boot band.
Tie-rod End Assembly Note
1. Align the marks that were made before removing the tie-rod end, and assemble the tie-rod end to the tie rod.
ac8wzw00001544
|
ac8wzw00001545
|
2. Verify that dimension A shown in the figure is within the standard.
ac8wzw00003530
|