FUEL GAUGE SENDER UNIT REMOVAL/INSTALLATION [2WD]


id092200012001

Replacement part

Packing
 
Quantity: 1
 
Location of use: Fuel gauge sender unit (SKYACTIV-D 2.2)

Warning
•  Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the [Fuel Line Safety Procedure] to prevent the fuel from spraying.
―  Fuel may cause irritation if it comes in contact with skin and eyes.
―  If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.
•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before servicing the fuel system, make sure to discharge static electricity by touching a vehicle.

SKYACTIV-G 2.5

Note
•  For the fuel gauge sender unit removal/installation, refer to the fuel pump disassembly/assembly because the fuel gauge sender unit is integrated with the fuel pump. (See FUEL PUMP UNIT DISASSEMBLY/ASSEMBLY [SKYACTIV-G 2.5].)

SKYACTIV-D 2.2

1.  Perform the [Fuel Line Safety Procedure] referring to the [BEFORE REPAIR PROCEDURE]. (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 2.2].)

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the second-row seat (See SECOND-ROW SEAT REMOVAL/INSTALLATION.)

3.  Cut the floor covering along the dotted lines shown in the figure and partially peel it back.

Note
•  Cut the floor covering to use the service hole.
ac8wzw00000543

4.  Remove the screws.

ac8wzw00000544

5.  Remove the service hole cover.

6.  While pressing the tabs of clip A in the direction of arrows (1) shown in the figure, pull clip A in the direction of arrow (2) to detach the tabs of clip A from the fuel gauge sender unit.

ac8wzw00000545

7.  Detach clip A.

8.  Disconnect the connector.

ac8wzw00000546

9.  Disconnect the hose from the fuel gauge sender unit while pressing the tabs of clips B in the direction of the arrows shown in the figure.

10.  Remove the screws.

ac8wzw00000547

11.  Remove the fuel gauge sender unit.

12.  Remove the packing.

ac8wzw00000548

13.  Install in the reverse order of removal.

14.  Perform the fuel leakage inspection referring to [AFTER SERVICE PRECAUTION]. (See AFTER SERVICE PRECAUTION [SKYACTIV-D 2.2].)