TRANSFER OIL INSPECTION

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Note

•  There are two types of transfers, type A or B, and each has a different filler plug position. Verify which type is equipped before servicing because oil inspection procedure varies depending on the type of transfer.

―  Type A: The filler plug is positioned 51 mm {2 in} higher than the oil level required.

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―  Type B: The filler plug is located at the correct oil level.

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Type A

1.  Obtain a white zip-tie approx. 203 mm {8 in} in length.

2.  Measure 89 mm {3.5 in} from the bottom and make a mark.

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3.  Park the vehicle on level ground.

4.  Remove the filler plug.

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5.  Inspect the oil level.

(1)  Insert the zip-tie at a 45° angle toward the center of the transfer case until the mark reaches the filler plug hole.

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(2)  Remove the zip-tie.

(3)  Verify that the oil is approx.13 mm {0.5 in} from the tip.

•  If the oil level is approx.13 mm {0.5 in} from the tip, go to Step 7.

•  If the oil level is not approx.13 mm {0.5 in} from the tip, go to Step 6 to adjust the oil level.

6.  Adjust the oil level.

(1)  Hand tighten the filler plug.

(2)  Remove the transfer. (See TRANSFER REMOVAL/INSTALLATION.)

(3)  Remove the filler plug.

(4)  Drain the oil by turning the transfer upside down.

(5)  Ensure all oil has been drained out of the transfer.

(6)  Measure out 0.502—0.562 L {0.531—0.593 US qt, 0.442—0.494 lmp qt} of transfer oil.

Transfer oil

Grade: API service GL-5

Viscosity: SAE 75W-140

(7)  Using a funnel, fill the transfer case with the pre-measured transfer oil.

(8)  Hand tighten the filler plug.

(9)  Install the transfer. (See TRANSFER REMOVAL/INSTALLATION.)

(10)  Remove the filler plug.

(11)  Perform Step 5 to inspect the oil level.

7.  Apply sealant to the filler plug.

8.  Tighten the filler plug before the applied sealant starts to harden.

9.  Inspect for oil leakage.

Type B

1.  Park the vehicle on level ground.

2.  Remove the filler plug.

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3.  Verify that the oil is near the brim of the filler plug hole.

•  If the oil level is low, add the specified type of oil through the filler plug hole until the level reaches the brim of the filler plug hole.

4.  Apply sealant to the filler plug.

5.  Tighten the filler plug before the applied sealant starts to harden.

6.  Inspect for oil leakage.