DRIVE BELT REMOVAL/INSTALLATION [SKYACTIV-G 2.0]

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Warning

•  A hot engine can cause severe burns. Turn off the engine and wait until it is cool before servicing.

Caution

•  Do not apply any more excess torque when the decoupling ring tensioner has moved full stroke. Otherwise, the decoupling ring tensioner may be damaged.

Integrated Starter Generator (ISG) Drive Belt Removal/Installation

1.  Turn the steering wheel completely to the right.

2.  Remove the front splash shield (RH). (See SPLASH SHIELD REMOVAL/INSTALLATION.)

3.  Remove the decoupling ring tensioner. (See DECOUPLING RING TENSIONER REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)

4.  Remove the integrated starter generator (ISG) drive belt.

5.  Install the integrated starter generator (ISG) drive belt.

6.  Install the decoupling ring tensioner. (See DECOUPLING RING TENSIONER REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)

7.  Rotate the crankshaft pulley clockwise approx. a half a turn and verify that the integrated starter generator (ISG) drive belt is installed correctly.

•  If the rib of the drive belt and the groove of each pulley are not aligned, remove the drive belt and re-install it.

8.  Verify that the decoupling ring tensioner indicator is in the normal range. (See DRIVE BELT INSPECTION [SKYACTIV-G 2.0].)

9.  Install the front splash shield (RH). (See SPLASH SHIELD REMOVAL/INSTALLATION.)

10.  Return the steering wheel to the original position.

Water Pump Drive Belt

Removal

1.  Remove the integrated starter generator (ISG) drive belt. (See Integrated Starter Generator (ISG) Drive Belt Removal/Installation.)

2.  Apply a clean cloth to the water pump drive belt as shown in the figure.

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Caution

•  To prevent damaging the drive belt, do not stop rotating the crankshaft pulley while performing the removal procedure (with inserted cloth between drive belt and water pump pulley).

3.  Pull the cloth in the direction of the arrow and rotate the crankshaft pulley clockwise.

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Note

•  The rib of the drive belt can be slid from the groove of the water pump pulley by rotating the crankshaft pulley while pulling the cloth in the direction of the arrow.

4.  Remove the water pump drive belt.

Installation

1.  Set one side of the water pump drive belt into the groove of the crankshaft pulley.

2.  Set the other side of the water pump drive belt into the groove of the water pump pulley with the smaller circumference.

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Caution

•  Be careful not to get a finger caught in between the drive belt and pulley when performing the following procedure.

•  Wearing gloves could result in fingers getting caught between the drive belt and pulley. Do not wear cotton gloves when performing the procedure.

•  To prevent damaging the drive belt, do not stop rotation of the crankshaft pulley while pressing the drive belt up from the height difference of the water pump pulley to the groove of the pulley.

3.  Press the drive belt up from the smaller circumference pulley into the groove of the larger circumference pulley, and rotate the crankshaft pulley clockwise.

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Caution

•  To prevent damaging the drive belt, do not stop rotation of the crankshaft pulley while pressing the drive belt up from the height difference of the water pump pulley to the groove of the pulley.

4.  After drive belt installation, rotate the crankshaft pulley clockwise approx. a half a turn and verify that the water pump drive belt is installed correctly.

•  If the rib of the drive belt and the groove of the pulley are not aligned, remove the drive belt and re-install it.

5.  Install the integrated starter generator (ISG) drive belt. (See Integrated Starter Generator (ISG) Drive Belt Removal/Installation.)