COUPLING COMPONENT REMOVAL/INSTALLATION
id031900001200
Oil and Chemical Type
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Sealant
Type: TB1217C or equivalent
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Caution
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• If the characteristic value of a new coupling component is not input to the PCM or the characteristic value is input incorrectly after replacing the coupling component, it could result in the following conditions.
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― The system does not operate normally.
― A problem with durability of the coupling component occurs.
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• Read out the characteristic value of the coupling component from the label or mark shown in the figure.
1. Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)
2. Drain the rear differential oil into a container. (See DIFFERENTIAL OIL REPLACEMENT.)
3. Remove the following parts. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
- (1) Tunnel cover
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- (2) Tunnel member
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- (3) Brace bar
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4. Remove the following parts.
- (1) Floor under cover No.1 (See FLOOR UNDER COVER REMOVAL/INSTALLATION.)
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- (2) Floor under cover No.2 (See FLOOR UNDER COVER REMOVAL/INSTALLATION.)
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5. Disconnect the connector shown in the figure.
6. Remove the screws shown in the figure.
7. Set the bracket aside.
8. Remove the three-way catalytic converter from the mount rubber.
9. Disconnect the three-way catalytic converter from the main silencer. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
10. Suspend the three-way catalytic converter using a cable as shown in the figure.
11. Remove the propeller shaft. (See PROPELLER SHAFT REMOVAL/INSTALLATION.)
12. Disconnect the AWD solenoid connector and harness clip.
13. Remove in the order indicated in the figure.
14. Install in the reverse order of removal.
15. Add the specified rear differential oil. (See DIFFERENTIAL OIL REPLACEMENT.)
16. After replacing the coupling component, read out the characteristic value of a new coupling component and write it to the PCM. (See COUPLING COMPONENT CALIBRATION DATA WRITING.)
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1
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Coupling component
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2
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Washer
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Coupling Component Removal Note
1. Disconnect the coupling component using an oil pan seal cutter.
Coupling Component Installation Note
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Note
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• Clean away the remaining silicone sealant before applying new silicone sealant.
• Install the coupling component before the applied silicone sealant starts to harden.
• Add rear differential oil after the silicone sealant hardens.
1. Apply a thin layer of silicone sealant TB1217C or equivalent to the contact surfaces of the coupling component and the rear differential.
2. Install the coupling component to the differential.
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