CLUTCH UNIT REMOVAL/INSTALLATION

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1.  Remove in the order indicated in the table.

2.  Install in the reverse order of removal.

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1
Clutch release cylinder
(See CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION.)
2
Manual transaxle
(See TRANSMISSION REMOVAL/INSTALLATION [M15M-D].)
(See TRANSMISSION REMOVAL/INSTALLATION [P66M-D].)
3
Boot
4
Clutch release collar
(See CLUTCH RELEASE COLLAR INSPECTION.)
5
Clutch release fork
6
Clutch cover
(See Clutch Cover and Disc Removal Note.)
(See Clutch Cover Installation Note.)
7
Clutch disc
(See Clutch Cover and Disc Removal Note.)
(See Clutch Disc Installation Note.)
8
Pilot bearing
(See Pilot Bearing Removal Note.)
(See Pilot Bearing Installation Note.)
9
Flywheel
(See Flywheel Removal Note.)
(See Flywheel Installation Note.)


Clutch Cover and Disc Removal Note

1.  Install the SSTs.

2.  Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.

3.  Remove the clutch cover and disc.

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Pilot Bearing Removal Note

Note
•  The pilot bearing does not need to be removed unless you are replacing it.

1.  Use the SST to remove the pilot bearing.

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Pilot Bearing Installation Note

1.  Install the pilot bearing using the corresponding 20 mm {0.79 in} side of a Snap-on brand millimeter size bushing driver set A160M adapter A160M7 (20—22 mm {0.79—0.86 in}).

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Substitution
•  A160M7 (20 mm {0.79 in})
Outer diameter: 21 mm {0.83 in}
Inner diameter: 19 mm {0.75 in}
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Flywheel Removal Note

1.  Hold the flywheel using the SST.

2.  Remove the bolts evenly and gradually in a crisscross pattern.

3.  Remove the flywheel.

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4.  Inspect for oil leakage from the crankshaft rear oil seal.

•  If there is any malfunction, replace the crankshaft rear oil seal.
(See REAR OIL SEAL REPLACEMENT [L8, LF].)


Flywheel Installation Note

1.  Clean the crankshaft thread holes.

2.  Install the flywheel to the crankshaft.

3.  Hand‐tighten the flywheel lock bolts.

4.  Install the SST to the flywheel.

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5.  Gradually tighten the flywheel lock bolts in a crisscross pattern.

Tightening torque
108—116 N·m
{11.1—11.8 kgf·m, 79.7—85.5 ft·lbf}

Clutch Disc Installation Note

1.  Hold the clutch disc position using the SST.

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Clutch Cover Installation Note

1.  Install the SSTs.

2.  Tighten the bolts evenly and gradually in a crisscross pattern.

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Tightening torque
25.0—33.0 N·m
{2.6—3.4 kgf·m, 18.5—24.4 ft·lbf}