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DIFFERENTIAL ASSEMBLY
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1. Assemble the differential in the order shown in the figure.
2. Perform the differential backlash measurement. (See DIFFERENTIAL BACKLASH ADJUSTMENT.)
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1
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Differential case
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2
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Thrust washer
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3
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Side gear
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4
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Thrust washer
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5
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Pinion gear
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6
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Pinion shaft
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7
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Pin
(See Pin Assembly Note.)
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8
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Ring gear
(See Ring Gear Assembly Note.)
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9
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Ball bearing
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Pin Assembly Note
1. Install a new pin as shown in the figure and secure the pinion shaft.
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Ring Gear Assembly Note
1. Assemble the ring gear so that the holes of the differential and the ring gear are aligned as shown in the figure.
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2. Temporarily tighten the bolts shown in the figure and position the ring gear and the differential.
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3. Set the ring gear and the differential in the press as shown in the figure.
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4. Press fit the ring gear into the differential using the press.
5. Secure the differential in a vice.
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6. Install the ring gear by tightening the ring gear installation bolts in several passes.
Ball Bearing Installation Note
1. Set the differential, ball bearing (clutch housing side), and SST in a press as shown in the figure.
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2. Assemble the ball bearing (clutch housing side) using the press.
3. Set the differential, ball bearing (transaxle case side), and SST in the press as shown in the figure.
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4. Assemble the ball bearing (transaxle case side) using the press.
