CLUTCH HOUSING AND TRANSAXLE CASE COMPONENTS ASSEMBLY

B3E051517010102

1. Assemble in the order indicated in the table.

1
Oil passage
2
Oil seal
3
Shift lever shaft
4
Spring and washer
5
Control end
6
Key
7
Shift lever assembly
8
Roll pin
9
Oil seal (differential)
10
Adjustment shim
11
Bearing race (differential)
12
Adjustment shim
13
Bearing race (secondary shaft)
14
Drain plug and washer
15
Blind plug
16
Inner shift lever
17
Reverse lever
18
Lever set spring
19
Bearing race (differential)
20
Oil seal (differential)
21
Vehicle speed sensor
22
Breather
23
Breather cover component
24
Control rod
25
Change arm
26
Selector
27
Roll pin
28
Sealing cap
29
Guide plate component
30
Funnel
31
Bearing race (secondary shaft)
32
Oil seal (primary shaft)

Control End Assembly Note

1. Use an appropriate size pipe and fix the movement of the shift lever shaft, as shown in the figure.

2. Using a flathead screwdriver, assemble the shift lever shaft key into the key slot.

Oil Seal (Differential) Assembly Note

1. Apply transaxle oil to the new oil seal lip.

2. Install the oil seal using the SST.

Bearing Preload Adjustment Note

Adjust the bearing preload and select the shim(s) as follows.

Primary shaft assembly

1. Set the primary shaft assembly into the clutch housing.

2. Install the transaxle case to the clutch housing and tighten the bolts to the specified torque.

Tightening torque
19-25 N·m {1.9-2.6 kgf·m, 14 -18 ft·lbf}

3. Mount a dial indicator to the transaxle hanger and measure the primary shaft thrust clearance.

Thrust clearance
0.005-0.100 mm {0.0002-0.0039 in}

4. Select the closest shim on the thin side from the table.

Thickness of shim

mm {in}
0.10 {0.004}
0.20 {0.008}
0.30 {0.012}
0.40 {0.016}
0.50 {0.020}
0.60 {0.024}
-
-

Secondary shaft bearing preload

1. Install the funnel and bearing race into the clutch housing.

2. Set the secondary shaft into the clutch housing.

3. Install the secondary shaft bearing race into the transaxle case.

4. Install the transaxle case to the clutch housing and tighten the bolts to the specified torque.

Tightening torque
19-25 N·m {1.9-2.6 kgf·m, 14 -18 ft·lbf}

5. Mount a dial indicator to the transaxle case and measure the secondary shaft end play.

6. Select the shim as follows.

(a) Add 0.03 mm {0.0012 in} to the thrust clearance.

(b) Add 0.08 mm {0.0031 in} to the thrust clearance.

(c) Select the thickest adjustment shim in the range

from (a) to (b) from the table.

Example: 0.22 mm {0.009 in}
0.22 mm {0.009 in} + 0.03 mm {0.001 in}
= 0.25 mm {0.010 in}
0.22 mm {0.009 in} + 0.08 mm {0.003 in}
= 0.30 mm {0.012 in}
Range: 0.25 mm {0.010 in}-0.30 mm {0.012 in}
Select the 0.30 mm {0.012 in} adjustment shim.

Thickness of shim

mm {in}
0.15 {0.006}
0.20 {0.008}
0.25 {0.010}
0.30 {0.012}
0.35 {0.014}
0.40 {0.016}
0.45 {0.018}
0.50 {0.020}
0.55 {0.022}
0.60 {0.024}
0.65 {0.026}
0.70 {0.028}

Bearing Race (Differential) Assembly Note

1. Install the adjustment shim (s) and install the bearing race using the SST.

Bearing Race (Secondary shaft gear) Assembly Note

1. Install the adjustment shim (s) and install the bearing race using a suitable pipe.

Oil Seal (Primary Shaft) Assembly Note

1. Apply transaxle oil to outer circumference of the oil seal.

2. Install the new oil seal using a suitable pipe.