TIMING BELT REMOVAL/INSTALLATION [MZ-CD 1.4 DI Turbo]
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1. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.4 DI Turbo].)
2. Remove the following parts:
3. Remove the wiring harness and wiring harness bracket from the upper timing belt cover.
4. Set the cooler hose out of the way (With A/C). (See REFRIGERANT LINE REMOVAL/INSTALLATION.)
5. Remove in the order indicated in the table.
6. Install in the reverse order of removal.
7. Start the engine.
8. Inspect the pulley and belt for runout and contact and adjust them if necessary.
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1
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Upper timing belt cover
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2
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Crankshaft pulley installation bolt
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3
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Crankshaft pulley
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4
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Lower timing belt cover
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5
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No.3 engine mount rubber
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6
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Drive belt auto tensioner
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7
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No.3 engine mount bracket
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8
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Timing belt guide
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9
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Timing belt pulley
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10
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Timing belt
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Crankshaft Pulley Installation Bolt Removal Note
1. Lock the flywheel using the SST.
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2. Remove the SST.
No.3 Engine Mount Rubber Removal Note
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1. Secure the engine and the transaxle using an engine jack.
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Timing Belt Pulley, Timing Belt Removal Note
1. Rotate the crankshaft clockwise so that the No.1 cylinder is at TDC of the compression stroke.
2. Align the camshaft pulley using the SST.
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3. Remove the timing belt guide.
4. Loosen the timing belt tensioner installation bolt.
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5. Remove the timing belt pulley.
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Timing Belt Pulley, Timing Belt Installation Note
1. Align the supply pump pulley using the SST.
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2. Remove the SST from the supply pump pulley.
3. Align the camshaft pulley using the SST.
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4. Remove the SST from the camshaft pulley.
5. Install the timing belt pulley.
6. Install the old crankshaft pulley installation bolt.
7. Align the crankshaft using the SST.
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8. Install the timing belt.
9. Tension the timing belt using the following steps.
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10. Remove the SST from the timing belt pulley.
11. Install the timing belt guide.
12. Rotate the crankshaft 10 revolutions.
13. Install the SSTs to each pulley in the positions shown in the figures and verify that timing can be performed.
Timing belt pulley
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Camshaft pulley
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Supply pump pulley
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14. Remove the old crank shaft pulley installation bolt.
No.3 Engine Mount Rubber Installation Note
1. Tighten the No. 3 engine mount bracket stud bolts.
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2. Secure the engine and the transaxle using an engine jack.
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3. Install the No.3 engine mount, and then temporarily tighten the installation bolts and nuts.
4. Tighten the installation nuts and bolts by order of A, B.
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5. Remove the engine jack.
Crankshaft Pulley Installation Bolt Installation Note
1. Lock the flywheel using the SST.
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2. Tighten the new crankshaft pulley installation bolt in two steps.