INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [ZJ, ZY]
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Except U.K. Specs.
1. Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [ZJ, ZY].)
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [ZJ, ZY].)
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
5. Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [ZJ, ZY].)
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1
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Fresh-air duct
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2
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PCM connector cover
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3
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PCM connector
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4
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MAF/IAT sensor connector
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5
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Air cleaner cover
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6
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Air cleaner element
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7
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Air cleaner case
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8
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Ventilation hose (air hose side)
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9
|
Air hose
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10
|
Engine coolant hose
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11
|
Throttle body
|
12
|
Quick release connector
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13
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Fuel distributor component
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14
|
Variable intake air shutter valve actuator connector (With variable intake air system)
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15
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Variable tumble shutter valve actuator connector
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16
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MAP sensor connector
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17
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Evaporative hose (to purge solenoid valve)
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18
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Vacuum hose (to master back)
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19
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PCV hose (intake manifold side)
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20
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Intake manifold
(See Intake Manifold Removal Note.)
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U.K. Specs.
1. Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [ZJ, ZY].)
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [ZJ, ZY].)
3. When removing the air cleaner cover, perform the following procedure and go to Step 6.
4. Set the air cleaner cover out of the way.
5. Remove in the order indicated in the table.
6. Install in the reverse order of removal.
7. Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [ZJ, ZY].)
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1
|
Fresh-air duct
|
2
|
Air cleaner element
|
3
|
Air cleaner case
|
4
|
Ventilation hose (air hose side)
|
5
|
Air hose
|
6
|
Engine coolant hose
|
7
|
Throttle body
|
8
|
Quick release connector
|
9
|
Fuel distributor component
|
10
|
Variable intake air shutter valve actuator connector (With variable intake air system)
|
11
|
Variable tumble shutter valve actuator connector
|
12
|
MAP sensor connector
|
13
|
Evaporative hose (to purge solenoid valve)
|
14
|
Vacuum hose (to master back)
|
15
|
PCV hose (intake manifold side)
|
16
|
Intake manifold
(See Intake Manifold Removal Note.)
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Air Hose Removal Note
1. Move the purge solenoid valve slightly out of the way without removing the air hose.
Engine Coolant Hose Removal Note
1. Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [ZJ, ZY].)
2. Disconnect the engine coolant hose.
Intake Manifold Removal Note
1. Remove the EGR pipe (intake manifold side). (See EGR PIPE REMOVAL/INSTALLATION [ZJ, ZY].)
2. Remove all clips for securing wiring harnesses from the intake manifold.
3. Remove the intake manifold.
PCM Connector Connection Note
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1. Verify that the PCM connector lever is tilted towards the wiring harness side as shown in the figure.
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2. Insert the PCM connector straight until it contacts the PCM and verify that the lever reverts upward naturally.
3. Push the lever until a click is heard.
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