INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [WITH WU-TWC]

CDA011300000W10

Warning

• A hot engine and intake-air system can cause severe burns. Turn off the engine and wait until they are cool before removing the intake-air system.

• Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedure".

Caution

• The PCM is built into the air cleaner cover. Applying excessive pressure to the cover could damage the PCM. Be careful not to put your hands on the PCM during the removal/installation. Removing the PCM from the air cleaner could damage the sealing or the circuitry. Do not remove PCM from the air cleaner.

1. Remove the fuel distributor.

2. Remove in the order indicated in the table.

3. Install in the reverse order of removal.


1	PCM connector cover
2	PCM connector (See PCM Connector Installation Note.)
3	Air cleaner cover
4	Air cleaner element
5	Air cleaner case
6	Fresh-air duct
7	Air hose
8	Throttle body (See Throttle Body Removal Note)
9	EGR pipe (Intake manifold side) (with EGR system) (See EGR Pipe Installation Note.)
10	Intake manifold (See Intake Manifold Removal Note)

Throttle Body Removal Note

1. Drain the engine coolant before removing the throttle body.

Intake Manifold Removal Note

1. Loosen the screw shown in the figure.

2. Loosen the intake manifold bolts and set the intake manifold aside for easier access.

3. Loosen the screw shown in the figure and set the coolant hose out of the way.

EGR Pipe Installation Note

1. Install the EGR pipe installation bolts and the nut.

2. Tighten the EGR pipe installation bolts and the nut in the order indicated in the figure.

PCM Connector Installation Note

1. After connecting the connector, push the lever until a click is heard.